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SETUP INSTRUCTIONS

2018

250 EXC TPI

250 EXC Six Days TPI

250 XC

‑

W TPI

300 EXC TPI

300 EXC Six Days TPI

Art. no. 3213730en

Содержание F7303R2

Страница 1: ...SETUP INSTRUCTIONS 2018 250 EXC TPI 250 EXC Six Days TPI 250 XC W TPI 300 EXC TPI 300 EXC Six Days TPI Art no 3213730en...

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Страница 3: ...prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options d...

Страница 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Страница 5: ...using the enclosed pack ing list Have a lift stand available Lift stand 78129955100 Carefully loosen and remove the tension belt of the footrest mount Info An assistant prevents the motorcycle from fa...

Страница 6: ...take the vehicle off the pallet Position the vehicle on a lift stand Check the vehicle and attachments for transport damage Install the shock absorber p 24 H02474 10 All EXC models Position the turn...

Страница 7: ...and right handlebar supports evenly E00483 01 Warning Danger of accidents A repaired handlebar poses a safety risk If the handlebar is bent or straightened the mate rial becomes fatigued The handleba...

Страница 8: ...A repaired handlebar poses a safety risk If the handlebar is bent or straightened the mate rial becomes fatigued The handlebar may break as a result Change the handlebar if the handlebar is dam aged o...

Страница 9: ...half of the handlebar F01136 01 250 XC W TPI US Position the controls on the right half of the handlebar S01453 01 All EXC models Position the controls on the left half of the handlebar S01454 01 250...

Страница 10: ...e is invalidated Only operate the vehicle in closed off areas away from public road traffic if the map switch is installed Position the map switch with the clamp on the right han dlebar half Info Read...

Страница 11: ...yellow and white cables Join all plug in connectors Route the cable without tension and secure with cable tie S01457 10 Route the cable without tension and secure with cable ties and cable holder H01...

Страница 12: ...e right hand guard F01135 10 Secure the handlebar cushion with two cable ties Install front fender p 29 Install the front wheel p 26 Remove the battery p 26 Recharge the battery p 27 250 XC W TPI US I...

Страница 13: ...cable harness Info Pay attention to where the brake line is routed when doing so Connect plug in connector 9 of the headlight Connect plug in connector bk of the turn signal switch Secure turn signal...

Страница 14: ...ull off the main silencer at the rubber sleeve bs and the spring ring from the manifold F01157 10 Disconnect the plug in connector bt on the main wiring harness Join turn signal cable harness plug in...

Страница 15: ...0 Remove screws cp and hang the tail light to the side Drill a hole at the marking C to the size of the marking F01158 10 Route the turn signal cable harness toward the rear and pass through the frame...

Страница 16: ...45 10 Mount and tighten screw ck with the collar bushing Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount and tighten screw cl Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Mount...

Страница 17: ...frame M8 35 Nm 25 8 lbf ft Loctite 2701 Mount and tighten screw bp Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Install the battery p 29 Install the fuel tank p 22 F01149 10 Position turn s...

Страница 18: ...e enough space to mount the spring F01151 10 Position spring as shown Spring D engages in area E F01152 10 Press the spring with special tool cs Footrest spring plier 79029083000 The special tool is a...

Страница 19: ...enough space to mount the spring F01154 10 Position spring as shown Spring G engages in area H F01155 10 Press the spring with special tool cs Footrest spring plier 79029083000 The special tool is ap...

Страница 20: ...rts included in the deliv ery optional Info Read the accompanying KTM PowerParts fitting instruc tions Apply the sticker included in the delivery optional Set kilometers or miles p 35 Adjust the combi...

Страница 21: ...ver 3 2 Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 401943 10 Remove the motorcycle fro...

Страница 22: ...off the engine for refueling Make sure that no fuel is spilled particularly not on hot parts of the vehicle If any fuel is spilled wipe it off immediately Observe the specifications for refueling War...

Страница 23: ...line Dirt in the fuel line clogs the injection valve Disconnect the plug in connection of the fuel line Info Remaining fuel may flow out of the fuel hose Mount wash cap set 3 Wash cap set 81212016100...

Страница 24: ...ye and clothing contact with fuel Immediately consult a doctor if you swallow fuel Do not inhale fuel vapors In case of skin contact rinse the affected area with plenty of water Rinse the eyes thoroug...

Страница 25: ...ircumstances should dirt enter into the fuel line Dirt in the fuel line clogs the injection valve Lubricate the O ring and connect plug in connection 3 for the fuel line Info Route the cable and fuel...

Страница 26: ...p 22 Mount the seat p 20 3 8 Installing the shock absorber E00870 10 Main work Push splash protector 1 to the side and position the shock absorber Mount and tighten screw 2 Guideline Screw top shock a...

Страница 27: ...ls Tighten screws 2 Guideline Screw top triple clamp M8 20 Nm 14 8 lbf ft Tighten screws 3 Guideline Screw bottom triple clamp M8 15 Nm 11 1 lbf ft E00919 11 All Six Days models Tighten screws 2 Guide...

Страница 28: ...tioned V00364 11 Mount and tighten screw 2 Guideline Screw front wheel spindle M20x1 5 35 Nm 25 8 lbf ft Operate the hand brake lever several times until the brake lin ings are seated correctly agains...

Страница 29: ...m voltage before the start of the charge 9 V Dispose of batteries with less than the minimum voltage correctly Disconnect negative cable 1 from the battery Pull back positive terminal cover 2 and disc...

Страница 30: ...e destroyed If the battery is depleted by repeated starting the battery must be charged immediately If the battery is left in a discharged state for an extended period it will become over discharged a...

Страница 31: ...ew 5 and the cable lug 6 with the claws toward the battery terminal Slide positive terminal cover 7 over the positive terminal Connect negative cable 4 to the battery Guideline Screw battery termi nal...

Страница 32: ...the headlight mask Release rubber bands 1 Slide the headlight mask up and swing it forward E00900 10 All EXC models Detach plug in connectors 2 and take off the headlight mask with the headlight E0035...

Страница 33: ...izontal surface in front of a light wall and make a mark at the height of the center of the low beam headlight Make another mark at a distance B under the first mark Guideline Distance B 5 cm 2 in Pos...

Страница 34: ...uctions on how to apply the marking Checking the headlight setting Info If you have a payload you may have to correct the headlight range Tighten screw 1 3 19 Installing the engine guard All Six Days...

Страница 35: ...refuel Time the oil pump if the 2 stroke oil hose has been removed or the 2 stroke oil tank has been fully depleted in error Open 2 stroke oil tank cap p 32 M01516 10 Fill the 2 stroke oil tank up to...

Страница 36: ...r to the environment Do not allow fuel to enter the groundwater the soil or the sewage system E00929 10 Press release button 1 turn the filler cap counterclockwise and lift it free 3 24 Closing the fi...

Страница 37: ...t be sufficient This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Warning Environmental hazard Improper handling of fuel is a danger to t...

Страница 38: ...d SPEED ODO display modes are activated Condition The motorcycle is stationary 400318 01 Repeatedly press the button briefly until H appears at the bottom right of the display Press the button for 2 3...

Страница 39: ...s Set the hour display with the button and or button Wait 3 5 seconds The next segment of the display flashes and can be set You can set the following segments in the same way as the hours by pressing...

Страница 40: ...adjusting ring M5 5 Nm 3 7 lbf ft Screw turn signal switch All EXC models M5 1 Nm 0 7 lbf ft Nut cable on starter motor M6 4 Nm 3 lbf ft Remaining nuts chassis M6 10 Nm 7 4 lbf ft Remaining screws cha...

Страница 41: ...stem All Six Days models M8 17 Nm 12 5 lbf ft Loctite 243 Screw top triple clamp All stan dard EXC XC W models M8 20 Nm 14 8 lbf ft Screw top triple clamp All Six Days models M8 17 Nm 12 5 lbf ft Engi...

Страница 42: ...Motorex Cross Power 2T Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specifie...

Страница 43: ...6 AUXILIARY SUBSTANCES 41 Long life grease Recommended supplier Motorex Bike Grease 2000...

Страница 44: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieve...

Страница 45: ...3213730en 3213730en 06 2017 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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