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ENGLISH

23

Tires, air pressure

Tire type, tire condition, and air pressure level affect the way your motor-
cycle rides, and they must therefore be checked whenever you are getting
ready to go anywhere on your motorcycle.
– Tire size can be found in the technical specifications and in their homolo-

gation certificate

– Tire condition has to be checked every time you want to ride your

motorcycle. Before leaving, check tires for punctures and nails or other
sharp objects that might have become embedded in them.

– Tire pressure should be checked regularly on a “cold” tire. Proper pres-

sure ensures optimum driving comfort and extends the life of your tires.

air pressure front wheel:

1,4-1,8 bar

air pressure rear wheel:

1,4-1,7 bar

WARNING

– F

OR YOUR OWN SAFETY REPLACE DAMAGED TIRES IMMEDIATELY

.

– I

F AIR PRESSURE IS TOO LOW

ABNORMAL WEAR AND OVERHEATING OF THE TIRE CAN

RESULT

.

Tank vent valve

The tank vent valve 

1

will only work properly if mounted correctly.

The arrow must point towards the tank cap.

Draining the fuel overflow reservoir

The fuel overflow reservoir 

2

is screwed onto the bottom of the frame

breast tube. It should be drained after every ride.

Unscrew the overflow reservoir (turning counterclockwise) and dispose of
fuel as required by law.
Grease the rubber sealing ring 

3

and mount the overflow reservoir. Tighten

by hand.

NOTE:
The overflow reservoir has the same shape as the fine filter (oil filter) in the
LC4 models but does not function as a filter. Never use the overflow reser-
voir for a KTM LC4.

Cleaning the air filter *

A dirty air filter impairs the air-flow rate, reduces the engine performance,
and increases the fuel consumption. In extreme cases, dirt may even get
into the engine and cause damage. Therefore, change the air filter in 
regular intervals.
To service the air filter, remove the seat, open the hose clamp 

4

and lift the

air filter from the filter box.

!

CAUTION

!

– D

O NOT CLEAN THE AIR FILTER WITH FUEL OR PETROLEUM

. KTM

RECOMMENDS

K&N 

PRODUCTS

5

TO

CLEAN

AND

OIL

THE

AIR

FILTER

(

ITEM

NO

573.12.030.000)

– N

EVER START YOUR MOTORCYCLE WITHOUT ANY AIR FILTERS

. O

THERWISE

DUST

AND DIRT MAY PENETRATE AND CAUSE DAMAGE AND INCREASED WEAR

.

Rinse the air filter thoroughly with a special cleaning fluid and allow to dry.
Oil the dry air filter with K&N filter oil.  Also clean the air filter box. Check
the carburetor connection boot for damage and a tight fit.
Mount the air filter and seat.

3

1

2

4

5

Содержание 660 SMC SUPERMOTO 2003

Страница 1: ...Art Nr 3 210 55 11 2002 660 SUPERMOTO FACTORY REPLICA 2003 660 SMC SUPERMOTO 2003 ART NR 3 210 54 ERG NZUNG ZUR BEDIENUNGSANLEITUNG SUPPLEMENT TO OWNERS HANDBOOK 660 SMC SUPERMOTO 2003 ART NO 3 210 54...

Страница 2: ...Vorderradbremse Mit der Einstellschraube B kann die Grundstellung des Handbremshebels ver ndert werden siehe Wartungsarbeiten ACHTUNG WENN SICH DER WIDERSTAND AM HANDBREMSHEBEL BZW FUSSBREMSHEBEL SCH...

Страница 3: ...tellung zeigt ihre Wirkung beim schnellen Einfedern Drehen im Uhrzeigersinn erh ht die D mpfung drehen gegen den Uhrzei gersinn verringert die D mpfung STANDARDEINSTELLUNG LOWSPEED Einstellschraube 2...

Страница 4: ...Kabel auf Besch digung und knickfreie Verlegung kontrollieren Bremsfl ssigkeitsstand Belagst rke Bremsscheiben pr fen Bremsfl ssigkeit wechseln Bremsleitungen auf Besch digung und Dichtheit pr fen Lei...

Страница 5: ...f Wachsbasis behandeln Alle Schrauben Muttern und Schlauchklemmen regelm ig auf Festsitz pr fen Nach jeder Reinigung Vor jeder Inbetriebnahme EMPFOHLENE BERPR FUNGEN AM 660 LC4 SUPERMOTO FACTORY REPLI...

Страница 6: ...GERE ZEIT MIT SPIEL IN DER STEUERKOPFLAGERUNG GEFAHREN WERDEN DIE LAGER UND IN WEITERER FOLGE DIE LAGERSITZE IM RAHMEN ZERST RT Die Steuerkopflager sollten mindestens einmal j hrlich nachgefettet werd...

Страница 7: ...cke und Versatz der Lenkerbr cke nach vorne Heckh he verstellen Die Heckh he kann sehr einfach um 48 mm verstellt werden um das Hand ling den Rennstrecken anzupassen Das Federbein ist oben in Exzente...

Страница 8: ...tsbeh lter ist am Lenker montiert Der Bremsfl ssigkeits stand darf bei waagrechtem Beh lter nicht unter die MIN Marke sinken N tigenfalls Bremsfl ssigkeit DOT 5 1 z B Motorex Brake Fluid 5 1 nach f ll...

Страница 9: ...rgen Gummidichtring 3 fetten und berlaufbeh lter montieren Nur mit der Hand fest anziehen HINWEIS Der berlaufbeh lter hat die gleiche Form wie der Feinfilter lfilter bei den LC4 Modellen hat aber kein...

Страница 10: ...erstellen Kontermutter festziehen und Schutzkappe aufschieben VORSICHT WENN AM DEKOHEBEL KEIN LEERWEG VORHANDEN IST F HRT DIES ZUM MOTORSCHADEN Hinweis Am Autodeko sind keinerlei Einstellarbeiten erfo...

Страница 11: ...logisch abbaubarem Hydraulik l SAE 10 z B Shell Naturelle HF E15 f llen Am Nehmerzylinder die Entl ftungsschraube bk lockern und Schlauch der Ent l ftungsspritze aufstecken Nun mit der Entl ftungsspri...

Страница 12: ...915 8 mm Bodenfreiheit unbelastet 290 mm Trockengewicht 114 kg Bundmutter Steckachse vorne M24x1 5 40 Nm Bundmutter Steckachse hinten M20x1 5 80 Nm Federbein oben M10 10 9 45 Nm Federbein unten M10 10...

Страница 13: ...etall geschmiedet Kolbenringe 1 Kompressionsring 1 Minutenring 1 labstreifring Motorschmierung Druckumlaufschmierung mittels Eatonpumpe Motor l siehe Tabelle F llmenge Motor l 1 2 Liter Prim rtrieb ge...

Страница 14: ...ube Steuerkettenspanner M12x1 5 20 Nm Kontermutter Ventileinstellschrauben M7x0 75 20 Nm Kurbelwellen Blockierschraube M8 25 Nm Z ndkerze M12x1 25 20 Nm Motorbefestigungsschrauben M8 40 Nm Motorbefest...

Страница 15: ...rsatz Offset Durchhang Negativ Federweg Bremsen Standard vorne Nachher vorne Standard hinten Nachher hinten Bel ge Scheibe Reifen Gr e Bezeichnung Bemerkung Vorne Hinten Testprogramm _________________...

Страница 16: ...andle bars on the right and actuates the front wheel brake The adjusting screw B can be used to change the basic position of the hand brake lever see Maintenance WARNING IF THE RESISTANCE IN THE HAND...

Страница 17: ...ckwise direction will increase the damping turning counter clockwise will decrease the damping STANDARD LOW SPEED SETTING Turn the adjusting screw 2 to the limit in a clockwise direction using a screw...

Страница 18: ...ge and bends Check brake fluid level lining thickness brake discs Change brake fluid Check brake lines for damage and leaks Check smooth operation and adjust free travel of handbrake foot brake lever...

Страница 19: ...t Check tightness of screws nuts and hose clamps regular After every cleaning Befor each start CONTINUED TESTS OF THE 660 LC4 SUPERMOTO FACTORY REPLICA FOR KTM S SPECIALIZED WORKSHOP ADDITIONAL ORDER...

Страница 20: ...TLY THE BEARING SEATS IN THE FRAME WILL BE DESTROYED The steering head bearings should be regreased at least once a year i g Motorex Long Therm 2000 Adjusting the fork offset caster The fork offset ce...

Страница 21: ...the handlebar support facing the front Changing the height of the tail end The height of the tail end can be adjusted by 48 mm to adapt the handling to the race course The shock absorber is fastened a...

Страница 22: ...brake fluid level should not drop below the MIN mark in a horizontal position If necessary add DOT 5 1 brake fluid e g Motorex Brake Fluid 5 1 WARNING IF THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM...

Страница 23: ...east tube It should be drained after every ride Unscrew the overflow reservoir turning counterclockwise and dispose of fuel as required by law Grease the rubber sealing ring 3 and mount the overflow r...

Страница 24: ...accordingly Tighten counter nut and push back protective cover CAUTION IF THERE IS NO PLAY IN THE DEKO LEVER THIS CAN RESULT IN ENGINE DAMAGE NOTE No adjustment need be made to the automatic decompre...

Страница 25: ...ur KTM dealer with SAE 10 biodegradable hydraulic oil e g Shell Naturelle HF E15 Loosen the blee der screw bk on the slave cylinder and attach the hose on the bleeder syringe Add oil with the bleeder...

Страница 26: ...Loctite 243 40 Nm 30ft lb Spoke nipple M4 4 Nm 3ft lb Other screws collar nuts on chassis M6 10 Nm 15 Nm 7ft lb 11ft lb M8 25 Nm 30 Nm 19ft lb 22ft lb M10 45 Nm 50 Nm 33ft lb 37ft lb TIGHTENING TORQU...

Страница 27: ...ication two Eaton oilpumps Engine oil see table Engine oil quantity 1 6 liters 0 42 US gallons Primary ratio straight geared spur wheels 31 79 teeth Clutch multi disc clutch in oil bath Transmission 5...

Страница 28: ...2x1 5 20 Nm 15ft lb Counternuts valve adjusting screws M7x0 75 20 Nm 15ft lb Crankshaft locking bolt M8 25 Nm 19ft lb Spark plug M12x1 25 20 Nm 15ft lb Engine mounting bolt M8 40 Nm 30ft lb Engine mou...

Страница 29: ...ve ratio telecopic fork shock absorber standard afterwards standard afterwards compression damp com damp lowspeed rebound damping com damp highspeed spring preload rebound damping spring spring rate a...

Страница 30: ......

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Страница 32: ...KTM SPORTMOTORCYCLE AG 5230 Mattighofen Austria Internet www ktm at...

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