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5.7.1 Motor connection 

In compliance with DIN VDE 0530 – Part 8, the three-phase
motors are always wired for clockwise rotation (looking at the
motor shaft stub).

The pump’s direction of rotation is anti-clockwise (looking at
the suction flange).

For the motor’s direction of rotation to match the pump’s direc-
tion of rotation, the motor must be connected as shown in fig.
5.7-1 or 5.7-2, as applicable.

n configuration (low voltage) 

Fig. 5.7-1 Connection diagram for three-phase motors, 

n configuration 

Y configuration (high voltage) 

Fig. 5.7-2 Connection diagram for three-phase motors, 

Y configuration 

If required, connect the PTC resistors as per DIN
44081/44082 with the tripping unit in accordance with fig. 5.7-
3.

Fig. 5.7-3 Connection diagram for PTC resistors 

5.7.2 Setting the time relay 

Make sure that in the case of three-phase motors with star-
delta starting method switching over from star to delta will be
effected at very short intervals. Prolonged switch-over inter-
vals will result in pump damage.

Time relay setting for star-delta starting: <3 s.

5.7.3 Checking the direction of rotation 

The motor’s direction of rotation must correspond to the direc-
tion indicated by the arrow on the pump’s volute casing (clock-
wise seen from the motor end). Verify by switching the motor
on and then off again immediately.

If the pump runs in the wrong direction of rotation, interchange
any two phases L1, L2 or L3 of the power cable in the motor
terminal box.

6 Commissioning, start-up / shutdown 

6.1 Commissioning 

Before starting up the pump make sure that 

- the pump unit has been properly connected to the electric

power supply and is equipped with all protection devices;

- the pump has been primed with the liquid to be pumped;
- the direction of rotation has been checked;
- all auxiliary connections have been properly connected.

6.1.1 Shaft seal 

Shaft seal (see sections 7.4.4 and 7.5.2) 

6.1.2 Priming the pump and checks to be carried out 

Before start-up, the pump and the suction line must be vented
and primed with the liquid to be pumped.
The shut-off valve in the suction line must be fully open.
Open the shut-off valve in the vacuum balance line (if any),
and close the vacuum-tight shut-off valve E (fig. 5.5-2).

Dry-running will result in increased wear and
must be avoided.

6.1.3 Final check 

It must be easy to rotate the shaft by hand.
Check the integrity and proper functioning of all connections.

6.1.4 Contact guard 

In compliance with the accident prevention regulations
the pump must not be operated without a contact guard.

6.1.5 Start-up 

Always make sure that the shut-off valve in the discharge line
is closed before the pump is started up! Only after the pump
has reached full rotational speed shall the shut-off valve in the
discharge line be opened slowly and adjusted to comply with
the duty point.

After the operating temperature has been reached and/or in

the event of leakage, switch off the unit and re-
tighten hex. nuts 920.2 or .3 or .4.

6.1.6 Shutdown 

Close the shut-off valve in the discharge line.
If the discharge line is equipped with a non-return or check
valve, the shut-off element may remain open if there is back
pressure.

The shut-off valve in the suction line must not be closed

when switching off the pump.

Switch off the motor, making sure that the unit runs down
smoothly to a standstill.
Depending on the type of installation, the pump should have a
sufficient after-run time – with the heat source shut off – until
the medium handled has cooled down sufficiently to avoid a
heat build-up in the pump.
For prolonged shutdown, close the shut-off valve in the suc-
tion line. Close the auxiliary connections.
In the event of frost and/or prolonged shutdowns, the pump
must be drained or otherwise protected against freezing.

0910:

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Содержание Etabloc

Страница 1: ...Operating Instructions Close coupled Pumps Etabloc...

Страница 2: ......

Страница 3: ...tart up shutdown 8 6 1 Commissioning 8 6 1 1 Shaft seal 8 6 1 2 Priming the pump and checks to be carried out 8 6 1 3 Final check 8 6 1 4 Contact guard 8 6 1 5 Start up 8 6 1 6 Shutdown 8 6 2 Operatin...

Страница 4: ...tabloc N 7 5 3 11 Noise characteristics 4 4 6 Non compliance with safety instructions 2 3 4 Operating limits 6 2 9 Ordering spare parts 7 6 1 12 Personnel qualification and training 2 2 4 Place of ins...

Страница 5: ...in a perfectly legi ble condition at all times 2 2 Personnel qualification and training All personnel involved in the operation maintenance inspec tion and installation of the unit must be fully qual...

Страница 6: ...rt foot Fig 3 1 2 Transport of the unit with motor pump foot During transport the shaft 210 of the pump without motor must be locked in place 1 Press cover plates 68 3 slightly together and remove fro...

Страница 7: ...ved and complied with The test certificate supplied must be kept close to the loca tion of operation for easy access e g foreman s office 5 2 Checks to be carried out prior to installation All structu...

Страница 8: ...der to avoid excessive pressure loss across the strainer due to clogging Conical strainers with laid in wire mesh having a mesh width of 0 5 mm and a wire diameter of 0 25 mm of corrosion resistant ma...

Страница 9: ...been properly connected 6 1 1 Shaft seal Shaft seal see sections 7 4 4 and 7 5 2 6 1 2 Priming the pump and checks to be carried out Before start up the pump and the suction line must be vented and pr...

Страница 10: ...t is advisable to close the pump nozzles e g with plastic caps or similar 6 4 Returning to service after storage Before returning the pump to service carry out all checks and maintenance work specifie...

Страница 11: ...and reassembly must always be carried out in accordance with the relevant exploded view 7 4 1 Fundamental instructions and recommendations Repair and maintenance work to the pump must only be car rie...

Страница 12: ...t sequence 7 5 2 Mechanical seal Reassembly is effected in reverse order to dismantling The following rules must be observed when fitting a mechan ical seal Extreme care and cleanliness The protective...

Страница 13: ...umber of pumps including stand by pumps 2 3 4 5 6 and 7 8 and 9 10 and more Part No Description Quantity of spare parts 210 Shaft 1 1 1 1 2 2 2 20 230 Impeller including casing wear ring 502 2 2 1 1 1...

Страница 14: ...shaft sleeve Fit new shaft seal D Vibrations during pump operation Improve suction conditions Increase pressure at the pump suction nozzle D D D Pump is warped Check pipeline connections and secure fi...

Страница 15: ...tor on top please contact KSB Position of condensate holes o open x closed Horizontal installation attachment above Motor has to be turned through 180 Etabloc N up to motor size 180 22 kW For vertical...

Страница 16: ...abyrinth seal 433 Mechanical seal 502 1 2 Casing wear ring Part No Description 523 Shaft sleeve 550 1 1 Disc 802 Motor for close coupling 902 1 2 4 2 Stud 903 1 Screwed plug 920 1 3 Hex nut 920 4 2 He...

Страница 17: ...Shaft sleeve 550 1 1 Disc 802 Motor for close coupling 902 3 42 Stud 903 1 Screwed plug 920 1 4 Hex nut 930 Spring washer 940 Key Auxiliary connections 1M Pressure gauge 6B Casing drain 6D Priming an...

Страница 18: ...163 Discharge cover 210 Shaft 230 Impeller 341 Drive lantern 400 1 Gasket 411 5 Joint ring 433 Mechanical seal Part No Description 801 Flanged motor 902 1 3 4 5 Stud 903 1 2 Screwed plug 920 1 4 5 He...

Страница 19: ......

Страница 20: ...Etabloc Gartone Press Tel 011 440 6126 29 6 2004 Subject to technical modification without prior notice...

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