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Etabloc

1 General

This KSB product has been developed in accor-
dance with state-of-the-art technology; it is man-

ufactured with utmost care and subject to continuous quality
control.

These operating instructions are intended to facilitate familiar-
ization with the unit and its designated use. The manual con-
tains important information for reliable, proper and efficient
operation. Compliance with the operating instructions is of
vital importance to ensure reliability and a long service life of
the unit and to avoid any risks.
These operating instructions do not take into account local
regulations; the operator must ensure that such regulations
are strictly observed by all, including the personnel called in
for installation.

This pump / unit must not be operated beyond the limit

values for the medium handled, capacity, speed, densi-
ty, 

pressure, temperature and motor rating specified in the tech-
nical documentation. Make sure that operation is in accor-
dance with the instructions laid down in this manual or in the
contract documentation. Contact the manufacturer, if required.
The name plate indicates the type series / size, main operat-
ing data and identification number; please quote this informa-
tion in all queries, repeat orders and particularly when order-
ing spare parts.If you need any additional information or
instructions exceeding the scope of this manual or in case of
damage please contact KSB’s nearest customer service cen-
tre. Noise characteristics see section 4.5.

2 Safety 

These operating instructions contain fundamental information 
which must be complied with during installation, operation and 
maintenance. Therefore this operating manual must be read
and understood both by the installing personnel and the
responsible trained personnel / operators prior to installation
and commissioning, and it must always be kept close to the
location of operation of the machine / unit for easy access. Not
only must the general safety instructions laid down in this
chapter on ”Safety” be complied with, but also the safety
instructions outlined under specific headings.

2.1 Marking of instructions in the manual 

The safety instructions contained in this manual whose 
non-observance might cause hazards to persons are special-
ly marked with the symbol 

general hazard sign to ISO 7000-0434 

The electrical danger warning sign is 

safety sign to IEC 417 - 5036, 
The word 

is used to introduce safety instructions whose non-obser-
vance may lead to damage to the machine and its functions.
Instructions attached directly to the machine, e.g.
- arrow indicating the direction of rotation 
- markings for fluid connections 
must always be complied with and be kept in a perfectly legi-
ble condition at all times.

2.2 Personnel qualification and training 

All personnel involved in the operation, maintenance, inspec-
tion and installation of the unit must be fully qualified to carry
out the work involved.
Personnel responsibilities, competence and supervision must 
be clearly defined by the operator. If the personnel in question
is not already in possession of the requisite know-how, appro-
priate training and instruction must be provided. If required,
the operator may commission the manufacturer / supplier to
take care of such training. In addition, the operator is respon-
sible for ensuring that the contents of the operating instruc-
tions are fully understood by the responsible personnel.

2.3 Non-compliance with safety instructions 

Non-compliance with safety instructions can jeopardize the
safety of personnel, the environment and the machine / unit
itself. Non-compliance with these safety instructions will also
lead to forfeiture of any and all rights to claims for damages.
In particular, non-compliance can, for example, result in:

- failure of important unit/system functions, 
- failure of prescribed maintenance and servicing practices, 
- hazard to persons by electrical, mechanical and chemical

effects, 

- hazard to the environment due to leakage of hazardous

substances.

2.4 Safety awareness 

It is imperative to comply with the safety instructions contained 
in this manual, the relevant national health and safety regula-
tions and the operator’s own internal work, operation and
safety regulations.

2.5 Safety instructions for the operator / user 

- Any hot or cold components that could pose a hazard

must be equipped with a guard by the operator.

- Guards which are fitted to prevent accidental contact with

moving parts (e.g. coupling)must not be removed whilst
the unit is operating.

- Leakages (e.g. at the shaft seal) of hazardous media han-

dled (e.g. explosive, toxic, hot)must be contained so as to
avoid any danger to persons or the environment. All rele-
vant laws must be heeded.

- Electrical hazards must be eliminated. (In this respect

refer to the relevant safety regulations applicable to differ-
ent countries and/or the local energy supply companies.) 

2.6 Safety instructions for maintenance, inspection and
installation work 

The operator is responsible for ensuring that all maintenance, 
inspection and installation work be performed by authorized, 
qualified specialist personnel who are thoroughly familiar with 
the manual.
The pump must have cooled down to ambient temperature, 
pump pressure must have been released and the pump must 
have been drained.
Work on the machine / unit must be carried out only during 
standstill. The shutdown procedure described in the manual
for 
taking the unit out of service must be adhered to without fail.
Pumps or pump units handling media injurious to health must 
be decontaminated.

Caution

!

!

Caution

4

Содержание Etabloc

Страница 1: ...Operating Instructions Close coupled Pumps Etabloc...

Страница 2: ......

Страница 3: ...tart up shutdown 8 6 1 Commissioning 8 6 1 1 Shaft seal 8 6 1 2 Priming the pump and checks to be carried out 8 6 1 3 Final check 8 6 1 4 Contact guard 8 6 1 5 Start up 8 6 1 6 Shutdown 8 6 2 Operatin...

Страница 4: ...tabloc N 7 5 3 11 Noise characteristics 4 4 6 Non compliance with safety instructions 2 3 4 Operating limits 6 2 9 Ordering spare parts 7 6 1 12 Personnel qualification and training 2 2 4 Place of ins...

Страница 5: ...in a perfectly legi ble condition at all times 2 2 Personnel qualification and training All personnel involved in the operation maintenance inspec tion and installation of the unit must be fully qual...

Страница 6: ...rt foot Fig 3 1 2 Transport of the unit with motor pump foot During transport the shaft 210 of the pump without motor must be locked in place 1 Press cover plates 68 3 slightly together and remove fro...

Страница 7: ...ved and complied with The test certificate supplied must be kept close to the loca tion of operation for easy access e g foreman s office 5 2 Checks to be carried out prior to installation All structu...

Страница 8: ...der to avoid excessive pressure loss across the strainer due to clogging Conical strainers with laid in wire mesh having a mesh width of 0 5 mm and a wire diameter of 0 25 mm of corrosion resistant ma...

Страница 9: ...been properly connected 6 1 1 Shaft seal Shaft seal see sections 7 4 4 and 7 5 2 6 1 2 Priming the pump and checks to be carried out Before start up the pump and the suction line must be vented and pr...

Страница 10: ...t is advisable to close the pump nozzles e g with plastic caps or similar 6 4 Returning to service after storage Before returning the pump to service carry out all checks and maintenance work specifie...

Страница 11: ...and reassembly must always be carried out in accordance with the relevant exploded view 7 4 1 Fundamental instructions and recommendations Repair and maintenance work to the pump must only be car rie...

Страница 12: ...t sequence 7 5 2 Mechanical seal Reassembly is effected in reverse order to dismantling The following rules must be observed when fitting a mechan ical seal Extreme care and cleanliness The protective...

Страница 13: ...umber of pumps including stand by pumps 2 3 4 5 6 and 7 8 and 9 10 and more Part No Description Quantity of spare parts 210 Shaft 1 1 1 1 2 2 2 20 230 Impeller including casing wear ring 502 2 2 1 1 1...

Страница 14: ...shaft sleeve Fit new shaft seal D Vibrations during pump operation Improve suction conditions Increase pressure at the pump suction nozzle D D D Pump is warped Check pipeline connections and secure fi...

Страница 15: ...tor on top please contact KSB Position of condensate holes o open x closed Horizontal installation attachment above Motor has to be turned through 180 Etabloc N up to motor size 180 22 kW For vertical...

Страница 16: ...abyrinth seal 433 Mechanical seal 502 1 2 Casing wear ring Part No Description 523 Shaft sleeve 550 1 1 Disc 802 Motor for close coupling 902 1 2 4 2 Stud 903 1 Screwed plug 920 1 3 Hex nut 920 4 2 He...

Страница 17: ...Shaft sleeve 550 1 1 Disc 802 Motor for close coupling 902 3 42 Stud 903 1 Screwed plug 920 1 4 Hex nut 930 Spring washer 940 Key Auxiliary connections 1M Pressure gauge 6B Casing drain 6D Priming an...

Страница 18: ...163 Discharge cover 210 Shaft 230 Impeller 341 Drive lantern 400 1 Gasket 411 5 Joint ring 433 Mechanical seal Part No Description 801 Flanged motor 902 1 3 4 5 Stud 903 1 2 Screwed plug 920 1 4 5 He...

Страница 19: ......

Страница 20: ...Etabloc Gartone Press Tel 011 440 6126 29 6 2004 Subject to technical modification without prior notice...

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