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XI - 1

Faults – Causes and Remedy

11.1

Special Safety Instructions

•

The following general rules apply to all maintenance, assembly, repair and adjustment
work: Bring the machine to a complete standstill. Switch off the motor. Remove ignition
key. Cut supply voltage to comfort controls.

•

Secure the tractor and rotary swather against rolling.

•

Avoid skin contact with oil and grease.

•

In case of injuries caused by oils, seek immediate medical assistance.

•

Follow all further safety instructions, to avoid accidents and injuries.

11.2

General Faults, Causes and Remedy

Fault Possible

Cause

Remedy

Working depth set too high

Set working depth lower

Operating speed too high

Reduce the driving speed.
Recommended value 8-10 km/h.
With uneven terrain or high crop
quantity, drive slower if necessary.

Revs too low

Increase the revs. Recommended
value 450 rpm.

Wrong setting of lateral rotor inclination

Modify lateral inclinination setting
(chapter 5.5)

Tine arm(s) crooked

Replace tine arms

Working depth set too low

Set working depth higher

Tine arm(s) bent

Replace tine arms

Operating width too wide

Change operating width (Swadro
800/900)

Revs too low

Increase revs

In headland position, one of the
rotors drops while the other one
rises.

Rotor not folded all the way up to
headland position

Operate hydraulics until the rotor
arms come to rest on the stops.

Rotor cannot adapt to uneven
ground

Lower link of tractor set too high or too
low

Align frame horizontally (height of
lower link arm approx. 63 cm)

Electrical adjustment of working
depth does not work

Fuse defective

Replace fuse in switchbox mounted
to the frame

Rotor does not work cleanly

High crop soiling

Swath width too wide

Transfer from front to rear rotor
for single swath not clean.

Front swath cloth adjusted in position
two single swaths

Width adjustment cylinder not
completely retracted.

Switch the swath cloth to position
one single swath (see Sect. 5.5)

Continue activating the double-action
hydraulics until the width adjustment
cylinder is completely retracted

Содержание Swadro 810

Страница 1: ...Rotary Swather Swadro 810 from machine no 565 239 Operating Instructions 150 000 030 00 EN ...

Страница 2: ...oduct you purchased This operating manual contains important information for the proper use and safe operation of the machine If this operating manual should for any reason become wholly or partially unusable you can obtain a replacement operating manual for your machine by stating the number given on the following page We declare in our sole responsibility that the product tto which this declarat...

Страница 3: ...your machine by quoting the number supplied overleaf We hope that you will be satisfied with your KRONE machine Machine factory Bernard Krone GmbH Spelle Dear Customer On buying the Rotary swather you have selected a quality product from KRONE We are grateful for the belief you have invested in us as a result of buying this machine It is important to read the operating instructions very carefully ...

Страница 4: ...Foreword ...

Страница 5: ...Lines II 4 2 4 Introduction II 6 2 4 1 Location of the safety labels on the machine containing technical safety information on the machine II 6 2 4 2 Location of the General Information Signs on the Machine II 8 3 General preparation for use III 1 3 1 Special safety instructions III 1 3 2 Preparations on the tractor III 1 3 2 1 Lifting device on the tractor three point linkage III 1 3 3 Attachment...

Страница 6: ...nsport position and parked swather IV 8 4 4 6 Driving in sloping IV 8 4 5 Removal from tractor IV 9 5 Basic setting V 1 5 1 Height of the tractor lower link arms V 1 5 2 Setting the working depth V 1 5 3 Setting the Operating Width Electrical V 2 5 4 Switching from one side swath to two individual swaths V 3 5 5 Switching from two individual swaths to one side swath V 3 5 6 Setting the lateral inc...

Страница 7: ...orage IX 1 10 Starting up again X 1 11 Faults Causes and Remedy XI 1 11 1 Special Safety Instructions XI 1 11 2 General Faults Causes and Remedy XI 1 A1 Assembly Instructions First assembly A 1 A1 1 Preparation A 1 A1 2 Mounting the swath cloth A 1 A1 5 Installing the lighting system A 2 A1 4 Attaching the warning signs A 2 A1 5 Circuit diagram A 3 ...

Страница 8: ...4 ...

Страница 9: ...x 49 0 59 77 935 339 E mail info ldm krone de 1 2 2 Certification Declaration of Conformity requirements of the EC Machine Directive 89 392 EEC 3 amending directive of 22 7 93 has been fulfilled See reverse side of title page 1 2 3 Identification Themachinedataarelistedontheidentificationplate 1 Vehicle ID no Type Year KS 0 091 Maschinenfabrik Bernard Krone GmbH Heinrich Krone Str 10 D 48480 Spell...

Страница 10: ...icultural work proper use Any further use is considered to be improper use The manufacturer is not liable for any damage resulting from such use Such use is solely at the operator s risk Part of the proper use is the adherence to the operating maintenance and repair instructions specified by the manufacturer ...

Страница 11: ...n Working Position approx mm 2200 Length approx mm 7770 Width in transport position approx mm 2995 Width in working position approx mm 7850 Powerrequirement approx kW PS 37 50 PTO speed rpm max 540 1 min Equivalent continuous sound level below 70 dB A Acreage capacity side swather ca h 6 5 two swathers ca h 7 5 Tyres rotary running gear tridemrunninggear 16x6 50 8 4 PR mainrunninggear 10 0 75 15 3...

Страница 12: ...I 4 ...

Страница 13: ... the vehicle manufacturer Observe the applicable traffic laws when using public roads for example in Germany the Road Traffic Type Approval Law and Road Traffic Law 2 3 Safety Instructions and Accident Prevention Regulations 1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in this manual 2 The attached warning and ...

Страница 14: ...iler coupling swing drawbar or hitch 3 If a drawbar coupling is used make certain that there is enough play at the coupling point 2 3 2 Power Take Off Operation 1 Use only PTO shafts specified by the manufacturer 2 The guard tube and guard cone of the PTO and the PTO guard must be attached and in good working condition on the implement side too 3 Make sure that the required tube covers are in plac...

Страница 15: ...ure that the implement has been safely lowered and secured against rolling wheel chocks 2 Installing wheels and tyres requires adequate knowledge and suitable tools 3 Repairworkonthetyresandwheelsshouldbedone by specially trained personnel using appropriate installation tools only 4 Checktyrepressureregularly Inflatethetyrestothe recommendedpressures 2 3 5 Maintenance 1 Repair maintenance and clea...

Страница 16: ...re that the total height does not exceed 3 5 m 3 If there is any need to travel under overhead lines the machine operator must request information on the rated voltage and the minimum height of the overhead lines from the overhead line operator 4 Always keep the safe distances according to the table Ratedvoltage Safe distance from overheadlines kV m to 1 1 Above 1 to 110 2 Above 101 to 220 3 Above...

Страница 17: ...II 5 ...

Страница 18: ...cation warning signs in yellow black indicating these residual risks The safety instructions are provided in the form of so called warning pictograms Important information on the location of these safety signs and what they mean is given below Familiarize yourself with the meaning of the warning signs opposite The text beside them and their location on the machine indicates the machine s particula...

Страница 19: ...ectionpositionbefore carrying out work fold down 5 Order no 939 469 1 2x Do not remain in the slewing range of the deployment arms Keepyourdistance 939 100 4 MAX 540 min MAX 200 bar 939 574 0 6 Order no 942 196 1 4x Never put your hand into the danger area as long as parts may be moving Note If the safety signs are damaged or missing they must be replaced with new signs The order numbers are state...

Страница 20: ...19 2 1 7 3 4 9 2 7 7 8 5 2 1 942 416 1 2x 1 942 295 0 3x 942 298 0 2x 2 939 420 1 1x 4 939 486 2 1x 3 939 486 2 942339 0 2x only Swadro mechanically 6 942 339 0 939 183 1 5x 1 0 bar 7 1 0 bar 924 569 0 4x 8 942 480 0 942 480 0 942 480 0 6x Swadro810 9 40 939 145 1 40 km h 1x 5 ...

Страница 21: ...delines for operation and for using public highways Check that the lighting is functioning properly The operating personnel may not leave the tractor during operation Ensure other persons leave the danger area 3 General preparation for use 3 1 Special safety instructions Put the operation device to the position where the possibility of unintentional raising or lowering is excluded before attaching...

Страница 22: ...emove the ignition key Secure the tractor and rotary swather against rolling away Whenattachingtherotaryswather make sure that no one remains between the implement and the tractor No one may remain in the slewing range of the swather disk arms Slew the supporting foot 1 by 90 to the rear and lock in this position with the brace 2 Attach double swathers with the lower link arm pins to the tractor a...

Страница 23: ...necting the rapid action couplings make sure that they are clean and dry Soiling will result in leaks and damage KS102326 KS102322 Connection to the double acting control unit 1 blue operating width Connection to the single acting control unit 2 red Lifting Lowering the rotary arms The double swather requires a single acting and a double acting hydraulic connection on the tractor ...

Страница 24: ...y Soiling and moisture can result in short circuits Ifneccessary thepermanentpowersocket and the holder for the control unit must first be mounted on the tractor Connect lighting plug 1 to the lighting socket of the tractor Connect plug of the power supply cable 2 to the permanent power supply socket of the tractor When inserting the plug make sure that plug and socket are clean and dry Soiling an...

Страница 25: ...functions being activatedinadvertently The following table shows the function of the different switches 3 3 5 Function of the switches on the control unit optional Item Designation Function 1 Main Switches the control unit switch on and off 2 Indicator light Lights up when the control green unit is switched on 3 Rocker switch Raises or lowers the left hand touch sensitive rotor when seen in the tr...

Страница 26: ...damage e g hitching device draw bar Take apart the universal drive shaft Clip one half 1 and 2 onto the tractor and the other to the implement The wide angle coupling must be installed on the implement Note the labeling on the universal drive shaft Move the rotary swather to the position where the universal drive shaft is at its shortest straight ahead The rest of the procedure can be found in the...

Страница 27: ... completely 3 5 Preparing the rotary swather for use 3 5 1 General Some components of the swather are removedfortransportex works The necessary assembly work which must be undertaken before commissioning is described in the appendix to this operatingmanual Turn off the control unit Fold the three tine arms right and left into transport position see section 4 4 2 Move the swath cloth to the working...

Страница 28: ...III 8 Preparing for Operation ...

Страница 29: ...rloading by so called star ratchet couplings These star ratchets 1 are located on the side output shafts of the transfer gearbox behind the rotor arms In the event of overloading they produce a scraping noise They transmit the applied torque in pulses In order to prevent premature wear on the overload protection feature switch off the universal drive shaft immediately if the star ratchets respond ...

Страница 30: ...e expander rope by taking the expander rope out of the mounting links of the tine arm Insert the protections in the support with the ropes and secure with the linch pin 4 3 2 Removing the safety mechanism for the tine tips The distance between the swath former and the swather disc is infinitely adjustable for narrow or wide swaths to suit crop conditions The distance between the swath former and t...

Страница 31: ...ent is required if fodder falls under the swath former for example and is not evened out by the working depthadjustment To do this Unscrew the linchpins 4 Pull the swath former out of the support Reinstall the sleeves 5 Insert the swath former into the support and secure it with the linchpin 4 SW46T017 1 2 3 Pos I Pos II 4 5 4 5 4 3 4 Adjusting the front swath cloth To adjust the height of the swa...

Страница 32: ... they do not collide with the guard Insert pin 2 and secure with linch pin 1 4 3 5 Folding the tine arms into working position Pin 2 must always be inserted from the top with the respective tine arm in the front part of the rotor tines must touch theground Shut down the engine and remove the ignition key Secure tractor and rotary swather against rolling away 4 3 6 Moving the external guard bars in...

Страница 33: ...of the guardbar 4 4 Conversion from working to transport position Before raising the swather disk above the working position turn off the PTO shaft and wait until the swather disks comes to a stand still ï Ensure that nobody is within the folding range of the rotors 4 4 1 Moving the external guard bars into transport position SW810025 2 1 ...

Страница 34: ...position Then Turn the right rotor in working direction until the three foldable tine arms are also located on the outside Remove linch pin 1 Pull out pin 2 Fold tine arms 3 into transport position It may be necessary to turn the rotor until when folding tine arms they do not collide with the guard Insert 2 and secure with linch pin 1 To secure the rotors against rotation detach tension spring 4 f...

Страница 35: ...rned off and the ignition key must be removed The swath cloth must be pushed as far in as possible for transport see photo Fold the tine arms Fold the hoop guard 3 Pull the hinged cotter pin remove the locking bolts 5 and insert then into the outside bore hole Then secure the hinged cotter pin 4 in place Loosen the cone grip 1 and set screw Push the swath cloth 2 in as far as possible Tighten the ...

Страница 36: ...nsport position and parked swather Tines that are located below 2 m when the machine is in transport position or parked must be secured with a tine guard The tine guards are located on the rear chassis Plug the tine guards 1 onto the tine and secure them with the expander cable 2 at the brackets of the tine arm SW700006 1 SW700007 1 2 Never move the rotors from working to transport position while ...

Страница 37: ...support down and lock it in place with the support 1 Uncouple universal drive shaft and store on the mount 2 provided Disconnect the hydraulic hoses and plug them into the mounts provided Undo the connection of the lighting cables 2 between tractor and swather Undo the power supply plug optional between tractor andswather Remove chocks 3 from chassis and place them in front and or behind the wheel...

Страница 38: ...IV 10 Handling the swather when in use ...

Страница 39: ...may only be raised to just before their stops 5 Basic setting The basic setting should be undertaken on even surfaces 5 2 Setting the working depth Initially the working depth should be set so that the tine points just contact the ground If necessary this setting must be corrected during use Note the following When the setting is too high the feed will not be completely harvested When the setting ...

Страница 40: ... the switch downwards lowers swather disk The working depth should be set during use Note the following When the setting is too high the feed will not be completely harvested When the setting is too low there is a risk that the feed will be soiled the greensward may be damaged and increased wear of the twin spring tines Once depth adjustment is complete switch off operation device Do not operate b...

Страница 41: ...er pin Raise the rotor by activating the single action control device to the headland position The forward speed is based on the work image orderly rake work with good formation of swaths The work width setting of the rotor arms should be adjusted in the headland position 5 5 Switching from two individual swaths to one side swath Fold over the front swath cloth for two single swaths Pull the hinge...

Страница 42: ...arting points PTO shaft speed approx 450 r p m Forward speed approx 8 10 km h Drive r p m and forward speed should be adapted to the particular conditions each time 1 SW810027 2 3 3 To achieve the an optimum working result the cross slope of the rotors at the rear trailing wheels of the chassis left and right can be adjusted Do not step under the lifted rotors To do this lift the rotor arms only a...

Страница 43: ...eeing following tables for torques 6 2 General instructions In order to guarantee trouble free operation of the rotary swather and to minimize wear definite care and maintenance intervals must be observed This includes the cleaning greasing lubrication and oiling of assemblies and components Torque MA unless otherwise stated A Thread size Resistance class can be seen on bolt head M 4 M 5 M 6 M 8 M...

Страница 44: ...ighten if necessary Regularly check air pressure Check the tyre pressure at regular intervals 100 h and refill if necessary The values can be found in the adjacent table 6 3 2 Wheel fixings 6 3 1 Air pressure Regularly 50 h check that wheel nuts are properly seated and tighten if necessary The sequence in the graphic opposite should be observed Swadro 810 Tyres Tyrepressure bar Single axle 18 x 8 ...

Страница 45: ...screws with the torque required 105 Nm 6 4 Replacing the tine arms in case of repair SW700031 3 1 2 6 5 Replacing the hydraulic hose lines Hydraulic hose lines are subject to ageing The characteristics of the hoses change due to effects of pressure thermal load and UV radiation The date of manufacture is printed on the hydraulic hoses This allows for the age to be determined without lengthy search...

Страница 46: ...VI 4 Care and maintenance ...

Страница 47: ... universal drive shaft 7 2 Bearings on the swather 7 1 Universal drive shaft 7 Lubrication Repair maintenance and cleaning work as well as the rectification of malfunctions may only ever be carried out with the drive is switched off and the engine is at a stand still Remove the ignition key It is preferable to use plant based oils and greases All lubrication points are indicated on this pages Obse...

Страница 48: ...the gearbox onrequest The used oil must be correctly disposed of 7 4 PTO Gear front and back The oil in gearboxes must be changed in working position SW810030 1 2 SW810031 1 2 The used oil must be correctly disposed of Oil change Intervals see section 7 3 Unscrew the oil draining screw 2 Collect the used oil in a suitable collection vessel Fit oil draining screw 2 Fill oil 1 Oil level 0 5 l Oil qu...

Страница 49: ... the lubricating points are shown at one position of the rotary swather There are also lubricating points on the other side at the corresponding positions mirror image 2x SW810017 20h 2x 2x 20h 2x 2x 20h Tridemachse optional 20h 2x 20h 4x 20h 20h 20h Tridem axle optional ...

Страница 50: ...VII 4 Lubrication ...

Страница 51: ...lamp nuts 4 must face outwards It is essential for all care maintenance repair and assembly work on the rotary swather that the PTO shaft is switched off Shut down the engine and remove the ignition key Secure tractor and rotary swather against rolling away 8 2 Chain for limiting depth of lower link arms Accessory Fix chains 1 with hollow pin 3 and washer 2 to the lower link arm adapter Attach cha...

Страница 52: ...VIII 2 Accessories ...

Страница 53: ... joints Thoroughlygreasemachine Grease the universal drive shaft guard tubes in order to prevent freezing Set down the rotary swather on a dry site Do not store near artificial manure Make good damage to paintwork thoroughly coat unpainted parts with anti corrosion agent Put the machine on supports to take the pressure off the tyres do not let the air out protect tyres against sunlight grease and ...

Страница 54: ...IX 2 Winter storage ...

Страница 55: ...easethemachine Hence condensation which has possibly collected in the bearings is removed Check the oil level of the gearbox if necessary top up according to instructions Retighten all nuts and bolts Check all settings on the machine reset if necessary Carefully read the operating manual again It is preferable to use plant based oils and greases ...

Страница 56: ...X 2 Starting up again ...

Страница 57: ...ateral inclinination setting chapter 5 5 Tine arm s crooked Replace tine arms Working depth set too low Set working depth higher Tine arm s bent Replace tine arms Operating width too wide Change operating width Swadro 800 900 Revs too low Increase revs In headland position one of the rotors drops while the other one rises Rotor not folded all the way up to headland position Operate hydraulics unti...

Страница 58: ...XI 2 Faults Causes and Remedy ...

Страница 59: ...ly Instructions First assembly A1 1 Preparation KS 0 096 3 5 1 2 4 6 It is essential for all care maintenance repair and assembly work on the rotary swather that the PTO shaft is switched off Shut down the engine and remove the ignition key Secure tractor and rotary swather against rolling away Shift the sleeve onto the reinforcement 1 and insert it into the pockets of the swath cloth 3 with the r...

Страница 60: ...ing the lighting system The connection cable from the socket to the rear lights is already laid up to the travel frame Install the cable plug connector from the rear lights in the centre of the warning signs board so that these are visible from the rear Fasten the lighting cable in place on the running gear the with cable terminals Check the connection Check the lighting for proper functioning ...

Страница 61: ...orking height left S4 working height right 15 30 31 1N4007 1 1 1 2 Socket on the three point block 12V from the battery Earth from the battery M1 Adjust working height left M2 Adjust working height right Left Up Right Up Right Down Left Down Socket 3 pin on the three point block 1 2 2 2 Circuit board for motor circuit X1 X4 9 X4 8 X4 7 X4 6 X4 2 X4 3 X4 11 X4 10 11 L X2 X4 4 X4 5 X4 1 1 1 1 2 5 2 ...

Страница 62: ...A 4 Appendix ...

Страница 63: ...A 5 Appendix ...

Страница 64: ...ernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 049 0 59 77 935 0 Fax 049 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent 8 Feb 2006 ...

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