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13

Maintenance and servicing

Shortly after switching on the filling pump, B4 is 

opened. The deaeration

 during the filling is done 

via the deventilator V1 (partially also via V3)

At the end of the filling process, the pressure 

rises again slowly. Now, the expansion vessel is 

filling. When a pressure of 1,8 bar (pressure of 

the expansion vessel is 1,5 bar) is reached, close 

B4 and switch off the filling pump.

7.3  Cleaning of plate heat exchanger

Generally consider the operating manual of the 

master control.

Note

After every operation of the BKM120, possibly 

discharge the secondary circuit completely (using 

the secondary drain bolt at the heat transformer) 

and wash the secondary side including the heat 

transformer with clear water (after that, discharge 

again).

If there is a bigger pressure drop on the secon-

dary side (see „Technical data“), it may be neces-

sary to completely clean the single plates of the 

heat exchanger. In order to do that, first close the 

two ball valves B1 and B2. Inside the now locked 

part of the primary side, there are about 11,5 l of 

heat transfer liquid, which can be discharged via 

the primary drain bolt. For ventilation, open the 

ball valve B6. Ideally, the discharged heat trans-

fer liquid should be collected.

The heat trasferring liquid Glykosol N is classi-

fied with water hazard class 1 as slightly water 

endangering.

Note

Now you can unscrew the four bolts (two at the 

primary side and two at the secondary side) and 

loosen the cover plate of the heat exchanger. 

For the detailed process of cleaning see the 

separate manual of the plate heat exchanger.

Refilling (see also chapter "Filling primary 

circuit")

Open the ball valves B1, B2 and B3. The 4-way 

mixer X1 must be opened (push the lever and 

set to central position). Now, you can slowly fill 

in the missing heat transfer liquid in the primary 

circuit via the filler pipe B4. 

Deaeration is done 

via V3. Keep on filling until a pressure of 1,8 bar 

is shown.

7.4 

Filling (primary circuit)

Before filling, please ensure that all ball cocks of 

the primary circuit (B1, B2, B3), the cock to the 

expansion vessel (B5) as well as the two mixers 

(X1, X2) are opened. The mixers are opened by 

pushing the levers and turning them to the cen-

tral position.

Then connect the receiving tank of the heat 

transfer liquid (39 % Glykosol N / 61 % water) at 

the the filling and draining cock B4 to the filling 

pump.

Содержание BKM120

Страница 1: ...Operation Manual BKM120 Mobile hot water unit 053373 00c July 2014 0085 ...

Страница 2: ......

Страница 3: ...ical connection 8 4 3 Commissioning 8 4 3 1 Commissioning at outdoor temperatures 5 C 9 4 3 2 Commissioning at outdoor temperatures 5 C 9 4 3 3 Secondary side 9 5 Decommissioning 10 5 1 Boiler shutdown 10 5 2 Disassembling the unit 10 6 Control settings 11 6 1 Normal heating mode 11 6 2 Manual heating mode 11 6 3 Standby mode 11 6 4 Boiler temperature 11 7 Maintenance and servicing 12 7 1 Cleaning...

Страница 4: ...on of the heating circuit is a plate heat exchanger In the following the circuit of the heat transfer medium between boiler and heat transformer will be called primary circuit or primary side The circuit which is connected externally and flowing through the heat transformer at the opposite side will be called secondary circuit or secondary side Note The burner is supplied with oil oil connection a...

Страница 5: ...ck B3 Absperrhahn Shut off cock B4 Kesselfüll und entleerhahn Filling and discharging cock B5 Kappenventil Cap valve B6 Hahn für Belüftung Valve for aeration B7 Entleerhahn Sekundärseite Discharging cock secondary V1 Entlüfter Primärseite Vent valve primary side V2 Entlüfter Sekundärseite Vent valve secondary side V3 Entlüfter Wärmeübertrager Vent valve heat exchanger V4 Sperrventil Blocking valve...

Страница 6: ...h Max pressure primary circuit 300 kPa Max pressure secondary circuit 800 kPa Pressure drop secondary side 16 kPa Max outlet temperature 80 C Connections Secondary flow and return 2 BSP internal thread Oil pipe Quick coupling female Filling discharging primary circuit 1 2 hose connection Discharge heat exchanger 1 2 internal thread Electric connection Voltage 230 V Amperage 16 A Plug blue IEC60309...

Страница 7: ...5 General 1 5 Circuit diagram ...

Страница 8: ...KM120 must only be operated when it is in a technically proper condition Faults or damages that could or do alloy the safety must be repaired immediately and professionally Damaged elements and unit components must only be replaced by original Kroll spare parts Always observe the regulations warnings of the local safety regulations during loading transport to or from site as well as during storage...

Страница 9: ...front side rear side onto rear side Warning When the units are stacked never do any maintenance cleaning or other work neither at the upper unit nor at the lower unit Warning 3 Transport and storage 3 1 Transport Before transport make sure that all connections have been removed This means the electrical connections the oil feeding line and the secondary connection water connection the chimney has ...

Страница 10: ...ry circuit there is a pressure of minimum 1 5bar if the pressure is lower you have to add heat transfer liquid see chapter Maintenance and servicing 4 Installation and commissio ning Fig 1 Control panel BKM120 Main switch BKM120 Light Main switch boiler Boiler control Changeover switch Preheat Boileroperation Heating of neutralization box and siphon Signal lamp bur ner malfunction Resetbutton for ...

Страница 11: ...ng controlling time the secondary circuit is filled and deaerated the cap valve B5 at the expansion vessel is opened the condensate pipe and the neutralisation box are filled with water and free of ice the valves B1 B2 and B3 are opened all connections and screwings are sealed the inlet air hose is put onto the burner At temperatures near or below the freezing point you have to check if the siphon...

Страница 12: ...eating oil from the oil pipes and the oil filter and deaerated device To shutdown the boiler proceed as follows Push the ESC button several times until the ESC text expires Use the rotary knob to set Select function and confirm Select Boiler and confirm Push the left central quick select button twice Set the operation mode to Off and confirm with Save Wait for at least 5min only then switch the bo...

Страница 13: ...rol may occur pulsing control long controlling time Setting Push the ESC button several times until the ESC text expires Use the rotary knob to set Settings MB and confirm Select Enter password and confirm Enter the password 234 and confirm 6 Control settings Generally consider the operating manual of the master control Note Mostly settings are only done at the secondary side These settings are in...

Страница 14: ...e the siphon and wash it out with water Then wash the synthetic heat exchanger from the front see burner manual chapter 7 4 Wet cleaning neutralization box and plastic heat exchanger The water leaves at the back via the drain channel of the BKM120 In order to clean the granulate fill it into a sepa rate basin first There wash it with clear water decant the water and refill the cleaned granulate ba...

Страница 15: ... which can be discharged via the primary drain bolt For ventilation open the ball valve B6 Ideally the discharged heat trans fer liquid should be collected The heat trasferring liquid Glykosol N is classi fied with water hazard class 1 as slightly water endangering Note Now you can unscrew the four bolts two at the primary side and two at the secondary side and loosen the cover plate of the heat e...

Страница 16: ...BKM120 14 EC conformity certification 8 EC conformity certification EG Konformitätserklärung Déclaration de conformité CE ...

Страница 17: ...15 Notes 9 Notes Notes and particularities ...

Страница 18: ...BKM120 16 Notes Notes and particularities ...

Страница 19: ...17 Notes Notes and particularities ...

Страница 20: ...ment design shall result in expiration of every guarantee claim Otherwise our Conditions of Sale and Delivery shall apply Subject to technical change in terms of product improvement without notice updated 2016 01 29 08 16 Kroll GmbH company Pfarrgartenstraße 46 D 71737 Kirchberg Murr Phone 0049 0 7144 830 200 Fax 0049 0 7144 830 201 E mail mail krolluk com Internet www kroll de ...

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