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 SERVICE 

5

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OPTISENS IND 1000

www.krohne.com

12/2016 - 4001969202 - MA OPTISENS IND 1000 R02 en

5.1  Maintenance

5.1.1  Cleaning

•  

Clean the sensor surface with water and brush.

•  

Slight dirt residues or dust: Rinse the sensor with water and clean it with a cloth or tissue.

•  

Oily and greasy coatings: Remove with a warm soap solution and rinse with water.

•  

Hardness deposits or metal hydroxide deposits: Remove with 10% citric acid or diluted 

hydrochloric acid and rinse with water.

5.2  Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each 
device or each important accessory part will be kept available for a period of 3 years after 
delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal 
operating conditions.

5.3  Availability of services

The manufacturer offers a range of services to support the customer after expiration of the 
warranty. These include repair, maintenance, technical support and training.

5.4  Returning the device to the manufacturer

5.4.1  General information

This device has been carefully manufactured and tested. If installed and operated in accordance 
with these operating instructions, it will rarely present any problems.

INFORMATION!

For more precise information, please contact your local sales office.

CAUTION!

Should you nevertheless need to return a device for inspection or repair, please pay strict 
attention to the following points:

Due to statutory regulations on environmental protection and safeguarding the health and 
safety of the personnel, the manufacturer may only handle, test and repair returned devices 
that have been in contact with products without risk to personnel and environment.

This means that the manufacturer can only service this device if it is accompanied by the 
following certificate (see next section) confirming that the device is safe to handle.

CAUTION!

If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering 
products, you are kindly requested:

to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from 
such dangerous substances,

to enclose a certificate with the device confirming that is safe to handle and stating the 
product used.

Содержание OPTISENS IND 1000

Страница 1: ...NS IND 1000 OPTISENS IND 1000 OPTISENS IND 1000 Handbook Handbook Handbook Handbook KROHNE 12 2016 4001969202 MA OPTISENS IND 1000 R02 en The documentation is only complete when used in combination wi...

Страница 2: ...ny part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice 2 www krohne com 12 2016 4001969202 MA OPTISENS IND 1000 R02 en Copyright 2016 by KR...

Страница 3: ...ation 12 3 2 Storage and Transport 12 3 3 Installation procedure 12 3 4 Pre installation requirements 13 3 5 Safety instructions 14 3 5 1 Connecting the sensor cable to the signal converter MAC 100 14...

Страница 4: ...re parts availability 31 5 3 Availability of services 31 5 4 Returning the device to the manufacturer 31 5 4 1 General information 31 5 4 2 Form for copying to accompany a returned device 32 5 5 Dispo...

Страница 5: ...works created in house or works in the public domain The collection of personal data such as names street addresses or e mail addresses in the manufacturer s documents is always on a voluntary basis...

Страница 6: ...es 1 2 3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequences of...

Страница 7: ...e warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of t...

Страница 8: ...f rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFO...

Страница 9: ...IND 1000 R02 en 2 2 Device description 2 2 1 Sensor types Figure 2 2 Sensor rear view with guide slot Dimension mm Dimension inch a 6 7 0 26 b 22 0 87 c 4 0 16 Figure 2 3 Sensor front view with expos...

Страница 10: ...measurement mediums with a high dirt load The body is either out of PP or PVDF The sensor features an exposed or internal Pt1000 temperature sensor which reading is used for the temperature compensat...

Страница 11: ...uch suitable for DN50 pipes The measurement field requires a minimum of 20 mm free space around the sensor coils to not have an impact onto the cell factor 2 3 Nameplate Figure 2 5 Sensor overview 1 C...

Страница 12: ...k the sensor 2 Connect the sensor to the signal converter 3 Program the cell factor of the inductive sensor used PP version c 6 25 PVDF version c 4 65 4 Adjust the cell factor against a known value af...

Страница 13: ...y sensor coil is different or might vary in its characteristics A multiplier can only be given as an approximate indication Within a SENSOFIT FLOW 1000 with DN32 you do have 8mm and with DN 40 14mm fr...

Страница 14: ...for electrical installations WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried ou...

Страница 15: ...block Pos A as described in the chart To remove a cable press down the white clip 10 on the corresponding terminal and pull the cable out 3 6 Calibrating the sensor It is good practice to calibrate a...

Страница 16: ...therwise the measuring reading is wrong INFORMATION During installation you should fix a shut off valve in front of and behind the instrument so that the sensor can be taken out of the bypass in case...

Страница 17: ...talled and sealed inside the assembly The assembly is equipped with retaining clamps WARNING Ensure that the pipe is without pressure before installing or removing a sensor INFORMATION The flow throug...

Страница 18: ...show the signal converter a sensor with integrated temperature sensor and the flow through or immersion assembly Figure 3 6 Bypass installation with signal converter 1 Bypass measurement 2 Outlet mea...

Страница 19: ...4 pages scrolling with or 2 5 s A quick A quick A quick A quick setup setup setup setup A6 analog outputs A6 1 measurement For further informatio n see function tables A6 2 spec conductivity A6 3 ran...

Страница 20: ...the same for all functions Choose the function with the help of or and press i You see the two options set value opens the editor to enter the simulation value and break exits the menu without simulat...

Страница 21: ...l menus B6 1 B6 1 B6 1 B6 1 C number Identifies the types of electronics is also located on the converter nameplate B6 2 B6 2 B6 2 B6 2 process input A Gives information about the electronical part of...

Страница 22: ...r is connected to the signal converter C1 15 2 manual Only available if C1 15 1 is set to manual C1 15 3 correction Offset correction for temperature measurement Not available if C1 15 1 is set to man...

Страница 23: ...f there is an external Pt1000 temperature sensor connected to the signal converter manual manual manual manual choose this option if there is no internal or external temperature sensor connected to th...

Страница 24: ...ice Press to enter the chosen menu You are on the first submenu level In the upper line of the display setup and c1 appears beneath the submenu process input A process input A process input A process...

Страница 25: ...it deviates from the temperature measured by the Pt1000 Press for more than 2 5 seconds then release the button You are on the main menu level In the upper line of the display A appears beneath the m...

Страница 26: ...u are on the main menu level In the upper line of the display A appears beneath the main menu setup setup setup setup is highlighted Press or until the main menu setup setup setup setup is highlighted...

Страница 27: ...calibration procedure you will have to dip the sensor into a standard solution Provide a suitable vessel After activating the manual hold function and the preparative measures you can get access to t...

Страница 28: ...NU A quick setup B test C setup C setup C setup C setup D service Press to enter the chosen menu You are on the first submenu level In the upper line of the display setup and c1 appears beneath the su...

Страница 29: ...mS cm or S cm if chosen as unit Using or to change the single digits and to move right i Ones the value of the used standard calibration solution is displayed correctly press The signal converter per...

Страница 30: ...est test is highlighted MAIN MENU A quick setup B test B test B test B test C setup D service Press to enter the chosen menu You are on the first submenu level In the upper line of the display test an...

Страница 31: ...5 4 Returning the device to the manufacturer 5 4 1 General information This device has been carefully manufactured and tested If installed and operated in accordance with these operating instructions...

Страница 32: ...evice when it is returned Date Signature Stamp CAUTION Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electroni...

Страница 33: ...nt coil When a magnetic field is generated by an electrical coil and a second electrical coil is placed next to it a certain amount of electric energy will be transferred to it In an inductive conduct...

Страница 34: ...or stainless steel Process connection open channel installation Immersion assembly only PP version Temperature sensor Pt1000 PP version exposed or sealed Pt1000 PVDF version only sealed Pt1000 Measur...

Страница 35: ...Dimensions Electrical connection Cable Attached cable Cable options Core end sleeves Cable length 10 m 33 ft 9 2 m 30 ft 1 meter immersion version 8 2 26 ft 2 meter immersion version Figure 6 2 Sensor...

Страница 36: ...S IND 1000 www krohne com 12 2016 4001969202 MA OPTISENS IND 1000 R02 en Figure 6 3 Flow through assembly T piece DN a mm inch b mm inch Material Max Temp 32 88 3 46 40 1 57 PP 60 C 140 F 40 102 4 02...

Страница 37: ...S IND 1000 www krohne com 12 2016 4001969202 MA OPTISENS IND 1000 R02 en Figure 6 4 Immersions assembly Dimensions mm Dimensions inch a 21 0 83 b 120 10 4 72 0 4 c 1000 2000 39 37 78 74 d 44 5 1 75 e...

Страница 38: ...7 NOTES 38 OPTISENS IND 1000 www krohne com 12 2016 4001969202 MA OPTISENS IND 1000 R02 en...

Страница 39: ...NOTES 7 39 OPTISENS IND 1000 www krohne com 12 2016 4001969202 MA OPTISENS IND 1000 R02 en...

Страница 40: ...ices Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 12 2016 4001969202 MA OPTISENS IND 1000 R02 en Subject...

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