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KREMLIN 

Page 3 

Manual : 573.049.112

 

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EQUIPMENT REQUIREMENTS 

The operating pressure of these equipments are particularly high. Consequently, some precautions 
must be taken in order to prevent from accidents and from unsafe working conditions. 

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Never exceed the components maximum working pressure of the equipment. 

HOSES 

Do not use hoses with a maximum burst-proof pressure less than four times the maximum service 
pressure of the pump (see data sheet). 
Be certain the hoses are not crimped, leaking and not unrolled. 
Be certain hoses are in good conditions and showing no evidence of damage. 

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Use only air hose with static conductor to connect the pump with the spray gun.

 

All fittings must be tight and in good condition. 

PUMP

 

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Ground the equipment (use the connection on the pump).

 

Do not use any product or solvent incompatible with the pump components. 
Use the appropriate solvent for the material being sprayed to increase the equipment working life. 

GUN

 

Never wipe the end of the tip with the fingers. 
On AIRLESS guns, always lock the trigger with the safety device when you do not operate the spray 
gun. 
Always depressurize air and hoses before carrying out any servicing on the gun. 
Never point the spray gun at anyone or at any part of the body. 

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MAINTENANCE REQUIREMENTS 

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Never modify these equipments.

 

Check them daily, keep them in a good condition and replace the worn parts 

only with KREMLIN 

parts

Before cleaning or removing components of the equipment, it is compulsory : 
1 - to stop the pump by shutting off the compressed air supply, 
2 - to open the pump drain valve, 
3 - to point the spray gun into an appropriate waste receptacle and press the gun 
trigger to depressurize the system. 

3. TECHNICAL 

FEATURES 

The 12.22 pump is a feed piston pump, powered by an air motor. It is designed to dispense thick materials 
such as : mastics, pasty materials, glues, to extrusion or spray guns. 

Two versions are available : 

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  12.22 bare pump. 

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  12.22 pump mounted on 400 cart .   

It is possible : 

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  to mount this pump in tandem with an automatic drum changing system. 

Содержание 12.22

Страница 1: ...L EXTRUSION PUMP MODEL 12 22 Notice 0501 573 049 110 Date 3 01 05 Supersede 7 06 04 Modif Up to date KREMLIN REXSON 150 avenue de Stalingrad 93 245 STAINS Cédex FRANCE Téléphone 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 ...

Страница 2: ...TURES 3 4 INSTALLATION 4 5 OPERATING PRINCIPLE 5 6 START UP 6 7 SHUTDOWN AT END OF WORK 7 8 DRUM REPLACEMENT 7 9 DAILY CARE 7 10 TROUBLESHOOTING CHART 8 11 SERVICING 9 PIECES DETACHEES Pump assembly Doc 573 086 050 Fluid section Doc 573 283 040 Air motor Doc 573 047 050 Reversing block Doc 573 087 040 Air supply Doc 573 310 040 Double acting jack Doc 573 564 040 ...

Страница 3: ...n Stains on march 1st 2003 Daniel TRAGUS President 2 GENERAL SAFETY INSTRUCTIONS WARNING Any misuse of the equipment or accessories can damage them result in serious body injury fire or explosion hazard and reduce the equipment working life Read understand and comply with the safety instructions hereafter The personnel involved in operating and servicing this equipment must be aware of all safety ...

Страница 4: ...se the equipment working life GUN Never wipe the end of the tip with the fingers On AIRLESS guns always lock the trigger with the safety device when you do not operate the spray gun Always depressurize air and hoses before carrying out any servicing on the gun Never point the spray gun at anyone or at any part of the body MAINTENANCE REQUIREMENTS Â Never modify these equipments Check them daily ke...

Страница 5: ...art mounted pump Air inlet Female 1 4 G Quick release fitting Material inlet Feeding tube Feeding tube Material outlet Female 1 2 G Valve Female 1 2 G Dimensions Pump on a 400 cart Width 700 mm 28 Height 1 150 mm 46 Depth 650 mm 26 4 INSTALLATION The pumps are designed to be installed in a spray booth DESCRIPTION OF THE LABEL MARKING Marking in accordance with the ATEX directive KREMLIN REXSON STA...

Страница 6: ... When the piston is raising and lowering the material is siphoned and dispensed simultaneously The elevator 2 supports the pump It includes 2 double action jacks 25 and 26 When air pressure is applied on 15 level 14 in a bottom position the pressure force is exerted downwards and the pump is going down When air pressure is applied on 16 level 14 in a top position the pressure force is exerted upwa...

Страница 7: ... pump pressure the discharge pressure and consequently the material flow rate COMPLEMENTARY EQUIPMENTS To get a complete equipment with the standard equipment add a follower plate at the pump suction for 400 cart plate Ø 306 mm 12 for 30 l drum 8 US gal for elevator with double acting jacks plate Ø 306 mm 12 for 30 l drum 8 US gal or plate Ø 360 mm 14 for 60 l drum 16 US gal a gun a material hose ...

Страница 8: ...und the plate seal turn grey knob counterclockwise to reduce the pressure 25 If the pump races that means it does not suck the material Turn the grey knob clockwise to increase the pressure on the follower plate ADJUSTMENTS The material flow rate is too high The material flow rate is too low Ð Ð Turn the red knob counterclockwise Turn the red knob clockwise Use a smaller diameter nozzle Use a bigg...

Страница 9: ...nd lubricate using a little oil Clean The pump cycles continuously drain valve closed No starting up Empty drum Valve is blocked Increase the pressure on the follower plate Clean or replace it The pump piston goes down faster than it goes up Leakage from the suction valve Clean it The pump piston goes up faster than it goes down Leakage from the exhaust valve Clean it The pump piston goes down rap...

Страница 10: ...per packing seals 6 Reinstall parts in reverse order Be certain seals 6 are installed in proprer direction Tighten wetting cup 8 After reassembly fill up the pump with solvent and increase pressure to maximum in the hydraulic section Then stop the pump and open exhaust valve to depressurize Retighten wetting cup 8 to increase the upper packing tightness by means of an appropriate metallic rod REVE...

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