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KREMLIN 

Page 4 

Manual : 573.049.112

 

Motor type.............................. 

250-4 

Pump body type .................... 

22 

Fluid pressure ratio ................ 

12/1 

Metals in contact with the material : 

Hard chrome stainless steel. 
Treated stainless steel. 
Treated steel. 

Tightness packings :

 

Upper : 

PTFE G 

Lower : 

without seal 

Suction :  

PTFE G 

Air motor stroke 
Air motor section. 
Hydraulic section. 
Delivery per cycle 
Number of cycle  
Maximum air operating pressure
Maximum discharge pressure 
Sound level 
Maximum operating temperature

100 mm 

25 cm2 

2 cm2 

40 cc 

25 per liter 

6 bar 

72 bar 

< 82 dBa 

100°C 

4 inch. 

3.9 sq.in. 
0.3 sq.in. 

1.41 oz 

95 per gallon

88 PSI 

1044 PSI 

< 82 dBa 

212° F 

 

Fittings  

Bare pump 

Cart mounted pump 

Air inlet 

Female 1/4 G 

Quick release fitting 

Material inlet 

Feeding tube 

Feeding tube 

Material outlet 

Female 1/2 G 

Valve (Female 1/2 G) 

Dimensions :

 

Pump on a 400 cart : 

Width  

700 mm / 28 " 

 

 

Height  

1 150 mm / 46 " 

 

 

Depth 

650 mm / 26 " 

4. INSTALLATION 

The pumps are designed to be installed in a spray booth. 

„

 

DESCRIPTION OF THE LABEL MARKING 

Marking in accordance with 

the ATEX directive 

 

 

 
 

KREMLIN  REXSON 
STAINS  FRANCE 

Name and address of the manufacturer 

TYPE xx 

Pump model 

 II 2 G 

II

 : group II      

2

 : class 2 

Surface equipment meant to an area where explosive atmospheres due to 
gas, vapours, mists or air mixtures with dusts will probably appear. 

G

 : gas

 

P prod : xx bar / xx psi 

Maximum fluid pressure at the outlet of the pump 

P air : 6 bar / 87 psi 

Air supply maximum pressure of the pump motor 

Serie / Serial  

Number given by KREMLIN REXSON 

Содержание 12.22

Страница 1: ...L EXTRUSION PUMP MODEL 12 22 Notice 0501 573 049 110 Date 3 01 05 Supersede 7 06 04 Modif Up to date KREMLIN REXSON 150 avenue de Stalingrad 93 245 STAINS Cédex FRANCE Téléphone 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 ...

Страница 2: ...TURES 3 4 INSTALLATION 4 5 OPERATING PRINCIPLE 5 6 START UP 6 7 SHUTDOWN AT END OF WORK 7 8 DRUM REPLACEMENT 7 9 DAILY CARE 7 10 TROUBLESHOOTING CHART 8 11 SERVICING 9 PIECES DETACHEES Pump assembly Doc 573 086 050 Fluid section Doc 573 283 040 Air motor Doc 573 047 050 Reversing block Doc 573 087 040 Air supply Doc 573 310 040 Double acting jack Doc 573 564 040 ...

Страница 3: ...n Stains on march 1st 2003 Daniel TRAGUS President 2 GENERAL SAFETY INSTRUCTIONS WARNING Any misuse of the equipment or accessories can damage them result in serious body injury fire or explosion hazard and reduce the equipment working life Read understand and comply with the safety instructions hereafter The personnel involved in operating and servicing this equipment must be aware of all safety ...

Страница 4: ...se the equipment working life GUN Never wipe the end of the tip with the fingers On AIRLESS guns always lock the trigger with the safety device when you do not operate the spray gun Always depressurize air and hoses before carrying out any servicing on the gun Never point the spray gun at anyone or at any part of the body MAINTENANCE REQUIREMENTS Â Never modify these equipments Check them daily ke...

Страница 5: ...art mounted pump Air inlet Female 1 4 G Quick release fitting Material inlet Feeding tube Feeding tube Material outlet Female 1 2 G Valve Female 1 2 G Dimensions Pump on a 400 cart Width 700 mm 28 Height 1 150 mm 46 Depth 650 mm 26 4 INSTALLATION The pumps are designed to be installed in a spray booth DESCRIPTION OF THE LABEL MARKING Marking in accordance with the ATEX directive KREMLIN REXSON STA...

Страница 6: ... When the piston is raising and lowering the material is siphoned and dispensed simultaneously The elevator 2 supports the pump It includes 2 double action jacks 25 and 26 When air pressure is applied on 15 level 14 in a bottom position the pressure force is exerted downwards and the pump is going down When air pressure is applied on 16 level 14 in a top position the pressure force is exerted upwa...

Страница 7: ... pump pressure the discharge pressure and consequently the material flow rate COMPLEMENTARY EQUIPMENTS To get a complete equipment with the standard equipment add a follower plate at the pump suction for 400 cart plate Ø 306 mm 12 for 30 l drum 8 US gal for elevator with double acting jacks plate Ø 306 mm 12 for 30 l drum 8 US gal or plate Ø 360 mm 14 for 60 l drum 16 US gal a gun a material hose ...

Страница 8: ...und the plate seal turn grey knob counterclockwise to reduce the pressure 25 If the pump races that means it does not suck the material Turn the grey knob clockwise to increase the pressure on the follower plate ADJUSTMENTS The material flow rate is too high The material flow rate is too low Ð Ð Turn the red knob counterclockwise Turn the red knob clockwise Use a smaller diameter nozzle Use a bigg...

Страница 9: ...nd lubricate using a little oil Clean The pump cycles continuously drain valve closed No starting up Empty drum Valve is blocked Increase the pressure on the follower plate Clean or replace it The pump piston goes down faster than it goes up Leakage from the suction valve Clean it The pump piston goes up faster than it goes down Leakage from the exhaust valve Clean it The pump piston goes down rap...

Страница 10: ...per packing seals 6 Reinstall parts in reverse order Be certain seals 6 are installed in proprer direction Tighten wetting cup 8 After reassembly fill up the pump with solvent and increase pressure to maximum in the hydraulic section Then stop the pump and open exhaust valve to depressurize Retighten wetting cup 8 to increase the upper packing tightness by means of an appropriate metallic rod REVE...

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