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KREMLIN 

Page 7 

Manual : 573.049.112

 

The pump being in a top position :

 

9 -  Move level (14) to middle position. 
10 -  Adjust the pressure (21) (grey knob) up to about 1 bar / 14.5 psi. 
11 -  Place the material drum under follower plate (18). 
12-  Make sure the follower plate diameter corresponds to the drum diameter (Ø 360 mm / 14"). 
13 -  Be certain fitting (9) is installed on the pump. 
14 -  Close valve (7). 
15 -  Remove drain plug (8). 
16 - Move down level (14). In order to centre the plate correctly in the drum, push down the level 

progressively. 

17 -  As soon as the material comes through drain (8), replace the plug. If the material does not come out, 

increase the pressure (21) by means of the grey knob. 

18 -  Keep level (14) in a bottom position. 
19 -  Turn red knob until to obtain a 2 or 3 bar reading on gauge (22) - (29 to 43 psi) : the pump should start 

cycling. 

20 -  Point the gun into a waste container and press the trigger. 
21 -  Adjust the pressure (22) so that the pump cycles at a rate of about 10 to 20 strokes/minute. 
22 -  Extrude the material until there is no more air. 
23 -  Install the nozzle and adjust the pressure (22) according to the desired flow rates. 
24 - If the material overflows in the drum around the plate seal, turn grey knob (counterclockwise) to 

reduce the pressure. 

25 - If the pump races that means it does not suck the material. Turn the grey knob (clockwise) to 

increase the pressure on the follower plate. 

„

 

„

 ADJUSTMENTS 

The material flow rate is too high

  

 

The material flow rate is too low

 

 

   

      

Ð

  

 

 

 

 

 

 

 

Ð

 

Turn the red knob (counterclockwise) 

 

 

Turn the red knob (clockwise) 

Use a smaller diameter nozzle. 

 

 

 

Use a bigger diameter nozzle. 

 

 

        Use 

bigger 

and 

shorter 

hose. 

 

7.  SHUTDOWN AT END OF WORK 

1 -  Leave level (14) in a bottom position. 
2 -  Disconnect the compressed air supply. 

The pump must remain full of material, the follower plate being in contact with the material (like a cover) to 
prevent it from drying. 

8. DRUM 

REPLACEMENT 

1 -  Fully turn the red knob. (Counterclockwise). 
2 -  With the grey knob, adjust the pressure (21) up to 1 bar. 
3 -  Move level (14) to middle position. 
4 -  Disconnect quick-release fitting (9) and connect it to valve (7). 
5 -  Open valve (7). 
6 -  Move up level (14) until the elevator lift up the pump and the drum at 5 cm / 2" from the floor. Then 

move level (14) to middle position. 

7 -  Progressively turn the red knob (clockwise) until the plate is disengaged from the drum. 
8 -   Move up level (14). The pump should raise and the drum should stay down. 
9 -  To restart the pump, refer to chapter 6. 

9. DAILY 

CARE 

„

 

GUN 

Comply with the usual instruction of gun servicing (refer to gun manual). 

Содержание 12.22

Страница 1: ...L EXTRUSION PUMP MODEL 12 22 Notice 0501 573 049 110 Date 3 01 05 Supersede 7 06 04 Modif Up to date KREMLIN REXSON 150 avenue de Stalingrad 93 245 STAINS Cédex FRANCE Téléphone 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 ...

Страница 2: ...TURES 3 4 INSTALLATION 4 5 OPERATING PRINCIPLE 5 6 START UP 6 7 SHUTDOWN AT END OF WORK 7 8 DRUM REPLACEMENT 7 9 DAILY CARE 7 10 TROUBLESHOOTING CHART 8 11 SERVICING 9 PIECES DETACHEES Pump assembly Doc 573 086 050 Fluid section Doc 573 283 040 Air motor Doc 573 047 050 Reversing block Doc 573 087 040 Air supply Doc 573 310 040 Double acting jack Doc 573 564 040 ...

Страница 3: ...n Stains on march 1st 2003 Daniel TRAGUS President 2 GENERAL SAFETY INSTRUCTIONS WARNING Any misuse of the equipment or accessories can damage them result in serious body injury fire or explosion hazard and reduce the equipment working life Read understand and comply with the safety instructions hereafter The personnel involved in operating and servicing this equipment must be aware of all safety ...

Страница 4: ...se the equipment working life GUN Never wipe the end of the tip with the fingers On AIRLESS guns always lock the trigger with the safety device when you do not operate the spray gun Always depressurize air and hoses before carrying out any servicing on the gun Never point the spray gun at anyone or at any part of the body MAINTENANCE REQUIREMENTS Â Never modify these equipments Check them daily ke...

Страница 5: ...art mounted pump Air inlet Female 1 4 G Quick release fitting Material inlet Feeding tube Feeding tube Material outlet Female 1 2 G Valve Female 1 2 G Dimensions Pump on a 400 cart Width 700 mm 28 Height 1 150 mm 46 Depth 650 mm 26 4 INSTALLATION The pumps are designed to be installed in a spray booth DESCRIPTION OF THE LABEL MARKING Marking in accordance with the ATEX directive KREMLIN REXSON STA...

Страница 6: ... When the piston is raising and lowering the material is siphoned and dispensed simultaneously The elevator 2 supports the pump It includes 2 double action jacks 25 and 26 When air pressure is applied on 15 level 14 in a bottom position the pressure force is exerted downwards and the pump is going down When air pressure is applied on 16 level 14 in a top position the pressure force is exerted upwa...

Страница 7: ... pump pressure the discharge pressure and consequently the material flow rate COMPLEMENTARY EQUIPMENTS To get a complete equipment with the standard equipment add a follower plate at the pump suction for 400 cart plate Ø 306 mm 12 for 30 l drum 8 US gal for elevator with double acting jacks plate Ø 306 mm 12 for 30 l drum 8 US gal or plate Ø 360 mm 14 for 60 l drum 16 US gal a gun a material hose ...

Страница 8: ...und the plate seal turn grey knob counterclockwise to reduce the pressure 25 If the pump races that means it does not suck the material Turn the grey knob clockwise to increase the pressure on the follower plate ADJUSTMENTS The material flow rate is too high The material flow rate is too low Ð Ð Turn the red knob counterclockwise Turn the red knob clockwise Use a smaller diameter nozzle Use a bigg...

Страница 9: ...nd lubricate using a little oil Clean The pump cycles continuously drain valve closed No starting up Empty drum Valve is blocked Increase the pressure on the follower plate Clean or replace it The pump piston goes down faster than it goes up Leakage from the suction valve Clean it The pump piston goes up faster than it goes down Leakage from the exhaust valve Clean it The pump piston goes down rap...

Страница 10: ...per packing seals 6 Reinstall parts in reverse order Be certain seals 6 are installed in proprer direction Tighten wetting cup 8 After reassembly fill up the pump with solvent and increase pressure to maximum in the hydraulic section Then stop the pump and open exhaust valve to depressurize Retighten wetting cup 8 to increase the upper packing tightness by means of an appropriate metallic rod REVE...

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