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1.2  Exhaust Fan

The purpose of the exhaust fan is to remove the smoke from the combustion chamber.
The exhaust fan sucks air from the air intake, through the burn pot and heat exchanger
and pushes it through the venting.  This fan is a fixed feed fan which is ON whenever the
heater starts and remains on until the stove is cool.  THIS FAN CANNOT BE TURNED
OFF MANUALLY.  Failure of this fan will result in a complete system shut down.

1.3  Burn Pot

The burn pot is the receptacle in which the pellet fuel is burned.  This portion of the
stove requires frequent cleaning since it controls the efficiency of the combustion
process.  It is recommended that the burn pot be cleaned every time the hopper is filled
and thoroughly scraped periodically.

1.4  Circulation Fan

The purpose of the circulation fan is to circulate the unheated room air though the heat
exchanger.  The circulation fan speed can be controlled by the fan speed control
(described below) but cannot be shut off completely.  The control system has a built in
safety that allows it to override the fan speed control in the event that the heater over-
heats.  As your unit begins to overheat, the circulation fan will come on high to remove
some of the excess heat.  As your unit cools, the circulation fan will return to it’s original
setting.  If the circulation fan cannot remove the heat fast enough, a second safety, the
high temperature manual reset disk, will shut the feed mechanism off.

1.5  Troubleshooting Module Status Lights

Your unit is equipped with 3 status lights.  Each light indicates a different safety device.
Together, these lights are intended to keep you informed as to what is happening in the
feed system.  The top light indicates the status of the auger cycle timer, the middle light
indicates the high temperature manual reset thermal disk and the bottom light indicates
the pressure switch.  In normal operation, all 3 lights will be blinking ON and OFF in
proportion to the feed control setting (see “Heater Operation”).  Should any problem
arise in the feed system, some or all of the lights will either go out or be blinking
BRIGHT - DIM.  Should this occur, please refer to the “Troubleshooting” section.

1.6  Auger Cycle Timer

In conjunction with the feed control, the auger cycle timer controls the feed rate.  This is
achieved by turning the auger motor on and off.  Failure of this component will result in
a troubleshooting light change.  See “Troubleshooting” section for more details.

1.7  High Temperature Manual Reset Thermal Disk

The manual reset thermal disk is a high temperature safety switch.  If the heater should
reach an unusually high temperature (due to overheating caused by power outage or
circulation fan failure), this switch will shut the feed system off.  The exhaust and
circulation fans will continue removing heat until the unit is at room temperature.

Содержание 100 & Insert

Страница 1: ... KOZISTOVES COM CAUTION Read all instruction carefully before starting the installation or operating the heater Save this manual for future reference OWNER S MANUAL Manufactured By APR Industries Ltd 1354 Waverley Street Winnipeg Manitoba R3T 0P5 Canada Lithoid in Canada Rev April 2003 ...

Страница 2: ...Page 2 ...

Страница 3: ...ding Your Pellet Burning Heater 12 1 Component Description 12 1 1 General Overview 12 1 2 Exhaust Fan 13 1 3 Burn Pot 13 1 4 Circulation Fan 13 1 5 Troubleshooting Module Status Lights 13 1 6 Auger Cycle Timer 13 1 7 High Temperature Manual Reset Thermal Disk 13 1 8 Pressure Switch 14 2 Heater Operation 14 2 1 Circulation Fan Speed Control 14 2 2 Feed Control Knob 14 2 3 Damper Control 14 2 4 Star...

Страница 4: ...re frequent cleaning 4 Oil the motor bearings every 6 months See Maintenance section for more details 5 Check your local building codes All installations must comply with their rulings 6 This heater requires a minimum 6 inch 150 mm floor protector in front of the heater This is to catch any spillage that may occur during opening and closing of the door 7 Use only UL ULC listed Type Pl or Type L ve...

Страница 5: ...erior of the building with a non combustible metal pipe with a minimum diameter of 2 inches 50 mm Use of plastic pipe is not permitted 13 Follow this manual carefully for proper installation If you are uncertain call your dealer Most of the dealers have qualified and trained installers We highly recommend the use of their services 2 Clearance to Combustible Walls 2 1 Free Standing Stove A Side wal...

Страница 6: ...mbustible material extending minimum of 6 inches 150 mm in front of the heater protects the combustible floor 2 When installed in a mobile home the heater must be anchored to the floor 3 For a pictorial view of clearances to combustibles see the safety test label attached to your stove A copy of this label is provided here ...

Страница 7: ...ection 5 Location of the Heater Section 6 Typical Installation Configurations 4 1 Exhaust Vent Pipe Requirements KOZI pellet stoves have a negative pressure burn chamber A high pressure radial blade fan pulls the air out of the burn chamber creating negative pressure vacuum inside the burn chamber The air from outside the stove then rushes through the intake air tube burn pot stand and burn pot to...

Страница 8: ... for sealing 4 2 Combustion Air Intake Requirements A It is mandatory to use outside air for combustion in ALL mobile or manufactured home installations B Conventional homes may use APR Part No CV100 check valve in order to use internal combustion air If a check valve is not used the air intake of this heater must be connected to the exterior of the building using a non combustible metal pipe with...

Страница 9: ...he ground 24 inches 0 61m from any combustible surface i e fences plants combustible objects etc 7 feet 2 1 m from any public walkway D Exhaust air is EXTREMELY HOT Caution must be taken to avoid contact with children people plants animals or any other object that will be affected by heat It is recommended to use a vertical pipe to discharge the hot air at a safe elevation E Exhaust venting must b...

Страница 10: ...xhaust venting c Access for outside combustion air f EVL not exceeding 25ft 7 6m See Exhaust Venting Require ments 6 Typical Installation Configurations The following figures describe some typical installations Variations of these are possible Common sense safety and compliance with local building codes must be respected in any variation Typical floor plan corner installation ...

Страница 11: ...Page 11 Free standing through the wall installation Free standing through the wall and the roof installation Free standing through the roof installation ...

Страница 12: ...rize yourself with it s operation Your heater has 3 main systems Combustion Circulation and Feed The combustion system includes the air intake burn pot exhaust fan and exhaust venting The circulation system consists of a circulation fan fan speed control and heat ex changer The feed system is made up of an auger motor and various safety devices Each part of these systems will be described below in...

Страница 13: ...ation fan cannot remove the heat fast enough a second safety the high temperature manual reset disk will shut the feed mechanism off 1 5 Troubleshooting Module Status Lights Your unit is equipped with 3 status lights Each light indicates a different safety device Together these lights are intended to keep you informed as to what is happening in the feed system The top light indicates the status of...

Страница 14: ...n Speed Control The fan speed control is located on the top center of the control panel see diagram Turning this knob counter clockwise temporarily turns the circulation fan off Rotating clockwise decreases the speed of the circulation fan from High to Low It is NOT recommended to leave this knob in the OFF position When left in the OFF position the heater becomes over heated and the control circu...

Страница 15: ... to drop into the burn pot turn the feed control knob to OFF counter clockwise until it clicks and allow the unit to stop running Do not light the pellet fuel at this time If the unit stops and no fuel has been fed into the burn pot repeat steps 1 through 4 You are now ready to light the stove for the first time 2 6 Starting lighting your Heater To start your heater complete the follow steps 1 Ens...

Страница 16: ...ctory operating conditions To increase the heat output of the your stove slightly increase the feed rate by turning the feed control knob clockwise In a few minutes the flame size will increase If the flames are darkish with black tips open the exhaust damper slightly and allow the flame to stabilize Repeat the procedure if more heat is desired Flames that are too large mean the feed rate is too h...

Страница 17: ...hield clean and remove it from the heater 4 Remove the burn pot and burn pot stand and clean them thoroughly 5 Using a brush clean the walls and floor of the burn chamber Dump all of the ash into the ashtray Remove the ashtray and dispose off the ashes in safe manner If ashes are stored in a container make sure the lid is secure DO NOT place the container on combustible surfaces 6 Once a year at t...

Страница 18: ...o p e l l e t f u e l 1 A d d p e l l e t f u e l t o h o p p e r 2 Ig n i t e r f a i l u r e 2 R e p l a c e i g n i t e r f u s e a n d i g n i t e r 3 C i r c u l a t i o n f a n f a i l u r e 3 A d j u s t o r r e p l a c e c i r c u l at i o n f a n N A 1 B u r n p o t d i r t y 1 C l e a n b u r n p o t S e e C o m p o n e n t D e s c r i p t i o n a s w e l l a s M a i n t e n a n c e s e ...

Страница 19: ...Page 19 V Diagrams and Parts List 1 KOZI KOZI KOZI KOZI KOZI 100 Circuit Diagram ...

Страница 20: ...Page 20 2 Stove Cross Section Electric start models only ...

Страница 21: ...Page 21 3 Equipment Compartment ...

Страница 22: ...nual Reset Overheat Thermal disk 10039 17 Exhaust Fan 10031 18 Exhaust Temperature Thermal disk 10034XL 19 Static Pressure Switch 10032 20 Static Pressure Switch Tube 10033XL 21 Auto Manual Timer 10041 22 Electrical Cord 10042 23 Auger Cycle Timer 10040 24 Trouble Shooting Module Light 10046 25 Circulation Fan 10036 26 Wiring Harness 10045XL 27 Exhaust Housing Box 10002XL 28 Damper Kit Includes Da...

Страница 23: ...arts The following items are not covered under warranty 1 Glass 2 Gasket and Seals 3 Ceramic Bricks 4 Burner Pot 5 Paint and Powder Coating 6 Gold Plating 7 Inner Heat Shields 8 Gear Motor 9 Self Igniter 10 Glass Saver TM Contact Your Dealer for Warranty Information The limited warranty covers defects in the material and poor workmanship as long as the heater has been installed in accordance to th...

Страница 24: ...Page 24 WWW KOZISTOVES COM ...

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