A03020
General Safety and Operating Instructions
A3-27
4. Pull the lever to
the rear to actu-
ate hoist circuit.
(Releasing the
lever
any-
where during
"hoist up" will
place the body
in "hold" at that
position.)
5. Raise engine RPM to accelerate hoist speed.
Refer to the WARNING below.
If dumping very large rocks or sticky material as
described in WARNING above, slowly accelerate
engine RPM to raise body. When the material
starts to move, release hoist lever to "HOLD"
position. If material does not continue moving
and clear body, repeat this procedure until mate-
rial has cleared body.
6. Reduce engine RPM as last stage of hoist cylin-
der begins to extend and let engine go to low
idle as last stage reaches half-extension.
7. Release hoist lever as last stage of hoist cylin-
der reaches full extension.
To Lower Body
(When dumping over a berm or into a crusher):
8. Move hoist lever forward to "down" position and
release. Releasing the lever places hoist control
valve in the "float" position allowing the body to
return to frame.
NOTE: If dumped material builds
up at the rear of the body and the
body cannot be lowered, perform
steps "a" & "b" below:
a. Move hoist lever back to the "hoist" position
to fully raise the dump body. Then release
the hoist lever so it returns to the "hold" posi-
tion.
NOTE:
DO NOT
drive forward if the tail of body will
not clear the crusher wall in the fully raised position.
b. Shift Selector Switch to "Forward", release
Brake Lock, depress Override button and
drive forward to clear the material. Stop, shift
Selector Switch to "Neutral", apply Brake
Lock and lower body again.
NOTE: Failure to "hoist" the body after making an
unsuccessful attempt at lowering the body may result
in the dump body
suddenly lowering
after the truck
has pulled ahead of the material that was previously
preventing the body from lowering.
CAUTION! The truck is not to be moved with the
dump body raised except for emergency moves
only. Failure to lower body before moving truck
may cause damage to hoist cylinders, frame and/
or body hinge pins.
To Lower Body
(When dumping on flat ground):
It is very likely when dumping on flat ground that the
dumped material will build up enough to prevent the
body from lowering. In this case, the truck will have to
be driven forward a short distance (just enough to
clear the material) before the body can be lowered.
a. Shift Selector Switch to "Forward", release
Brake Lock, depress Override button and
drive just far enough forward for body to
clear material. Stop, shift Selector Switch to
"Neutral", apply Brake Lock.
b. Move hoist lever forward to "down" position
and release. Releasing the lever places hoist
control valve in the "float" position allowing
the body to return to frame.
NOTE: If dumped material builds
up at the rear of the body and the
body cannot be lowered, then
perform steps "c" and "d" below:
Содержание 830E
Страница 1: ...CEBM013200 Shop Manual DUMP TRUCK SERIAL NUMBERS A30708 A30732 ...
Страница 2: ......
Страница 4: ...NOTES ...
Страница 8: ...A 4 Introduction A00032 KOMATSU MODEL 830E TRUCK ...
Страница 9: ... ...
Страница 10: ... ...
Страница 12: ...A2 2 Major Component Description A02063 830E MAJOR COMPONENTS ...
Страница 32: ...A3 18 General Safety and Operating Instructions A03020 NOTES ...
Страница 34: ...A3 20 General Safety and Operating Instructions A03020 ...
Страница 46: ...A3 32 General Safety and Operating Instructions A03020 NOTES ...
Страница 61: ... 0 1 23 4 5 67 5 789574 0 ...
Страница 62: ... 7 4 4 0 5 0 8 3 7 4 4 2 1 5 4 4 4 A 4 4 4 8 8 4 0 4 5 67 5 789574 0 1 23 ...
Страница 63: ... 7 5 0 3 A B 594 5 4 5 4 7 2 C 4 7 D 7 D 1 5 4 4 4 5 5 8 D 0 A 4 4 4 3 8 2 0 1 23 4 5 67 5 789574 0 ...
Страница 64: ... 4 1 5 4 4 4 0 3 9 2 C C 0 4 5 67 5 789574 0 1 23 ...
Страница 65: ... 0 0 1 5 5 5 2 3 4 5 1 1 1 0 0 1 23 4 5 67 5 789574 0 ...
Страница 66: ... 4 5 6 8 4 4 E C 4 4 4 E C 4 4 7 D 5 6 7 5 9 4 4 8 5 4 4 4 5 0 D 9 0 4 5 67 5 789574 0 1 23 ...
Страница 67: ...3 5 5 4 5 2 8 5 5 D 4 4 1 1 1 6 1 1 7 8 5 5 0 1 23 4 5 67 5 789574 00 ...
Страница 68: ... 2 8 0 7 5 2 5 8 F 03 4 5 67 5 789574 0 1 23 ...
Страница 69: ...1 C 8 D 8 6 4 G 5 4 8 D 8 F 4 4 4 G 1 8 D 0 1 23 4 5 67 5 789574 02 ...
Страница 70: ... 6 8 7 0 H 8 9 9 8 A 5 A 3 4 2 4 5 0 3 2 8 9 8 4 8 0 4 0 C 5 7 4 4 7 5 5 7 4 4 7 4 0 4 5 67 5 789574 0 1 23 ...
Страница 72: ... 2 3 2 G 8 4 8 8 4 D 2 6 7 0 4 1 3 2 G 8 5 4 8 8 4 5 5 0 4 5 67 5 789574 0 1 23 ...
Страница 74: ... 6 7 8 5 8 5 5 5 5 4 8 8 4 8 8 4 0 4 8 8 4 3 2 4 8 8 4 5 5 4 7 8 8 4 0 4 5 67 5 789574 0 1 23 ...
Страница 75: ... 9 6 7 4 C F F F 0 0 8 0 0 F 0 88 1 6 7 G 6 G 8 G 8 4 6 7 4 4 0 2 0 1 23 4 5 67 5 789574 0 ...
Страница 77: ... G 5 5 5 5 5 5 G 6 5 6 G 5 5 5 5 4 D 0 5 D 6 7 4 3 G 5 8 2 C 5 D 0 1 23 4 5 67 5 789574 0 0 ...
Страница 78: ... 0 3 4 5 67 5 789574 0 1 23 ...
Страница 79: ... A 6 8 4 J 4 02 6 2 8 J 1 C E 2 3 4 1 5 8 5 0H 5 0H 8 5 0H 0 3 02 2 3 E C E 5 5 5 0 1 23 4 5 67 5 789574 0 2 ...
Страница 80: ...0 4 5 67 5 789574 0 1 23 ...
Страница 82: ...NOTES B1 2 Index B01018 ...
Страница 92: ...NOTES B3 6 Dump Body B03018 ...
Страница 94: ...C1 2 Index C01024 NOTES ...
Страница 116: ...NOTES C5 6 Air Filtration System C05012 4 98 ...
Страница 135: ...D02023 24 VDC Electric Supply System D2 17 FIGURE 2 8 CRANKING MOTOR ASSEMBLY ...
Страница 181: ...E02016 2 02 Electrical Propulsion Components E2 25 ...
Страница 228: ...E2 72 Electrical Propulsion Components 2 02 E02016 NOTES ...
Страница 290: ...G2 8 Tires and Rims 04 03 G02004 NOTES ...
Страница 304: ...G3 14 Front Wheel Hub and Spindle 04 03 G03018 NOTES ...
Страница 312: ...H1 2 Index 5 03 H01015 NOTES ...
Страница 324: ...H3 4 Rear Suspensions 4 03 H03015 ...
Страница 328: ...2 6 27 6 7 6 7 6 7 67 B 67 6 7 C 6 27 6 7 2 6 27 67 2 67 6 7 5 0 5 0 0 67 0 6 7 5 4 0 D 6 7 E 4 4 ...
Страница 331: ... 0 0 6 76 6 7 5 5 M A 5 5 0 1 23 4 0 1 5 6 7 6 4 7 G 2 6 7 3 3 H I 5 5 3 HH ...
Страница 333: ...C B 654 7 H 6 27 0 L C N 6 2J 7 5 0 M 6 27 1 J 5 654 27 0 5 0 5 0 5 0 67 0 6 7 A ...
Страница 342: ...1 Actuator Base 2 Brake Valve 3 Orfice Set Screw FIGURE 2 3 BRAKE VALVE PARTIAL CUT AWAY J2 6 Brake Circuit J02032 ...
Страница 370: ...J4 10 Brake Circuit Check Out Procedure J04031 NOTES ...
Страница 380: ...J5 8 Rockwell Wheel Speed Front Disc Brakes J05019 NOTES ...
Страница 410: ...L2 4 Hydraulic System L02027 NOTES ...
Страница 426: ...L3 16 Hydraulic Component Repair 7 02 L03026 NOTES ...
Страница 429: ...L04037 Steering Circuit L4 3 FIGURE 4 2 FLOW AMPLIFIER ...
Страница 431: ...L04037 Steering Circuit L4 5 FIGURE 4 3 FLOW AMPLIFIER No Steer ...
Страница 433: ...L04037 Steering Circuit L4 7 FIGURE 4 4 FLOW AMPLIFIER Steering Left ...
Страница 435: ...L04037 Steering Circuit L4 9 FIGURE 4 5 FLOW AMPLIFIER Steering Right ...
Страница 437: ...L04037 Steering Circuit L4 11 FIGURE 4 6 FLOW AMPLIFIER No Steer External Shock Load ...
Страница 441: ...L04037 Steering Circuit L4 15 FIGURE 4 9 CUT AWAY VIEW OF STEERING PUMP ...
Страница 444: ...L4 18 Steering Circuit L04037 NOTES ...
Страница 453: ...L05026 Steering Component Repair L5 9 FIGURE 5 7 FLOW AMPLIFIER VALVE ...
Страница 476: ...L5 32 Steering Component Repair L05026 NOTES ...
Страница 483: ...L07027 Hoist Circuit L7 7 FIGURE 7 6 FLOAT POSITION ...
Страница 485: ...L07027 Hoist Circuit L7 9 FIGURE 7 7 POWER UP ...
Страница 487: ...L07027 Hoist Circuit L7 11 FIGURE 7 8 HOLD POSITION ...
Страница 489: ...L07027 Hoist Circuit L7 13 FIGURE 7 9 POWER DOWN ...
Страница 491: ...L07027 Hoist Circuit L7 15 FIGURE 7 10 FLOAT POSITION ...
Страница 492: ...L7 16 Hoist Circuit L07027 NOTES ...
Страница 504: ...L8 12 Hoist Circuit Component Repair L08031 FIGURE 8 18 HOIST CYLINDER ...
Страница 512: ...L8 20 Hoist Circuit Component Repair L08031 NOTES ...
Страница 523: ...L10016 05 03 Hydraulic Check out Procedure L10 11 FIGURE 10 5 FLOW AMPLIFIER VALVE ...
Страница 532: ...NOTES M1 2 Index M01047 ...
Страница 546: ...NOTES M5 4 Wiggins Quick Fill Fuel System M05002 10 96 ...
Страница 556: ...NOTES M8 6 Special Tools M08005 7 02 ...
Страница 592: ...M9 36 Air Conditioning System 05 02 M09010 for HFC 134a Refrigerant NOTES ...
Страница 596: ...M19 4 Radiator Shutters M19002 NOTES ...
Страница 597: ... 0 1 0 2 3 3 1 1 3 4 5 1 4 6 6 1 6 6 1 6 6 1 7 18 1 9 1 1 1 0 1 1 1 4 4 3 3 4 7 7 4 3 8 8 3 ...
Страница 598: ... 3 3 4 1 1 6 6 6 6 6 0 0 2 2 0 1 0 0 3 3 7 3 6 6 7 7 8 1 1 4 2 4 1 1 51 1 3 1 1 1 1 ...
Страница 599: ... 5 4 1 6 1 1 1 4 1 1 4 1 1 1 4 1 3 1 4 6 1 4 4 2 54 0 3 1 3 3 3 6 1 2 0 1 0 0 3 1 1 3 A ...
Страница 601: ... 1 B 0 C 8 D B 3 0 C 8 8 8 I 8 6 J 8 D I 8 8 D 0 8 8 K 8 8 8 8 3 6 B 0 C B C J 0 1 8 J L 0L 0 D D 1 ...
Страница 604: ... 1 0 8 D 1 4 J D 7 1 L 8 6 0 8 0 8 3 1 3 N 8 3 1 0 N 3 1 ...
Страница 609: ... 1 8 0 8 8 7 8 8 8 8 0 3N 0 0 0 8 4 1 8 D 8 0 8 0 1 8 1 4 D 3 1 4 D 8 D 8 T D 63 8 8 ...
Страница 614: ... 1 1 0 0 D 0 8 8 0 0 H 0 D D D D 8 D D 0 8 8 0 0 8 8 D E D 8 0 8 ...
Страница 615: ...6 D 0 P Q D 0 8 D 0 8 8 D D E D D 2 D E 8 O E E 8 O F 0 0 F 0 0 F 8 F 8 F 8 8 8 D 8 8 F 8 8 8 F 1 7 8 0 ...
Страница 616: ... 8 8 D 1 G J 4 D 0 F 6 0 1 1 0 0 4 D 8 8 D 1 8 8 D 8 D 0 6 E 0 8 8 8 E 0 8 8 8 ...
Страница 617: ... 0 D 0 8 L 0 B 0 C B C 8 0 D 8 3 0 0 8 0 0 D 0 8 0 0 0 8 0 0 1 0 0 D 0 8 0 2 2 2 0 D 8 0 8 2 2 0 D 8 ...
Страница 618: ... 0 8 0 0 0 8 0 D D 0 0 8 D 0 8 0 0 8 D 1 0 D 0 0 8 8 0 0 8 D 1 0 D 4 0 0 0 D P Q 0 8 0 0 D 4 0 0 0 D P Q 8 8 ...
Страница 619: ... 7 0 D D D D 0 0 9 0 D D 0 8 0J D 0 0 0 0 0 0 0 4 D 0 0 D 0 0 3 D 3 0 H 0 2 0 0 8 0 D 6 0 ...
Страница 621: ... 8 8 P Q D 0 8 D 0 3 T D E E 9 2 2 1 2 7 2 17 2 5 7 5 A 7 5 7 5 B 7 5 7 9 2 21 1 21 2 2 9 ...
Страница 622: ... E H D D D D D D D D ...
Страница 623: ...3 1 0 H H T 0 D P Q D 0 3 T D E E 9 P Q 1 7 8 7 8 8 8 P Q H 8 7 H F P 7Q F PK Q 8 7 7 0 1 8 D 7 ...
Страница 625: ...6 8 4 2 D A K 0 8 0 0 D P Q 0 H D H D P Q D H 8 0 ...
Страница 626: ... D 0 P Q 8 8 D P Q D PH Q 8 0 ...
Страница 627: ... 0 0 1 2 0 3 3 0 3 3 4 5 2 0 1 3 3 3 3 2 3 3 6 6 1 3 3 3 3 7 2 8 9 4 4 4 4 4 2 3 3 4 2 3 3 ...
Страница 628: ... 2 2 0 4 5 1 1 4 4 1 1 3 3 3 3 7 4 3 1 3 2 2 3 23 0 8 9 4 A 8 9 4 4 4 4 4 0 2 4 4 B 4 4 4 ...
Страница 629: ... 4 4 4 ...
Страница 630: ...7 0 1 C 2 70 70D 4 0 4 C 2 4 8 9 ...
Страница 631: ...0 4 4 8 5 E 9 ...
Страница 632: ... 0 1 3 3 F 4 G H 4 F 4 C 2 4 8 119 5 4 8 9 ...
Страница 633: ...A 2 4 8 4 4 3 5 F 4 0 4 C 2 4 ...
Страница 634: ... 3 0 5 3 6 3 ...
Страница 635: ...I 4 F 4 4 4 ...
Страница 636: ...7 0 7 7 7 C 2 I1 2 7 C 2 7 1 7 I ...
Страница 637: ...7 4 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 638: ...7 5 6 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 639: ...7 7 8 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 640: ...77 9 0 I1 0 0 C 2 7 ...
Страница 641: ...70 5 4 0 K 4 ...
Страница 642: ...7 5 0 6 4 1 1 4 8 119 5 8 119 5 8 9 ...
Страница 643: ...7A 30 6 7 4 8 119 5 4 8 9 2 ...
Страница 644: ...7 ...
Страница 645: ...7I ...
Страница 646: ...0 ...
Страница 647: ... 0 1 2 3 4 5 62 4 62 6 4 5 62 4 62 6 4 7 5 6 4 6 6 2 4 7 5 6 4 4 6 6 0 8 5 9 62 6 62 2 0 8 5 62 0 62 7 0 1 ...
Страница 648: ... 0 7 0 7 0 7 0 7 2 1 3 A 1 2 3 0 7 2 1 3 A 1 2 3 2 0 7 2 1 3 A 1 2 3 0 7 2 1 3 A 1 2 3 0 7 A B C 8 0 7 0 0 7 D D ...
Страница 649: ... D D 0 4 D 4D 0 E F G G H G 9 0 G G 2 G G D D E 2 3 G G D D I 4 4 4 5 3 4 6 5 G G D D I ...
Страница 652: ... 2 67 D D 5 4 M6 5 N 2 M6 5 N DI D 5 2 6 OI M6 P 4 I ...
Страница 653: ... A 0 A E 0 7 0 7 7 7 9 4 7 6 0 6 E E 7 0 ...
Страница 654: ...0 1 0 9 2 4 7 7 7 E 7 0 4 9 4J0 4 4 E7 9 J 47 4 E 4 E7 E 7 0 7 09 49 6E E 2 2 ...
Страница 678: ...N2 16 Truck Cab 04 03 N02014 NOTES ...
Страница 682: ...N3 4 Cab Components N03018 NOTES ...
Страница 688: ...N4 6 Operator Comfort N04023 NOTES ...
Страница 710: ...N5 22 Operator Controls N05056 NOTES ...
Страница 712: ...P1 2 Index P01028 NOTES ...
Страница 715: ...P02039 Lubrication and Service P2 3 ...
Страница 726: ...P2 14 Lubrication and Service P02039 NOTES ...
Страница 744: ...P3 18 Automatic Lubrication System P03022 NOTES ...
Страница 745: ... 0 0 1 2 0 0 3 3 0 0 1 2 0 4 5 6 7 6 4 ...
Страница 746: ...8 9 9 8 9 9 9 9 2 8 3 1 1 3 3 9 9 9 0 3 4 6 7 6 4 5 ...
Страница 747: ... 8 9 9 8 9 5 9 9 5 2 9 9 8 3 8 9 9 8 9 9 9 5 2 9 9 8 3 3 9 A4 0 9 9 9 9 9 3 9 9 9 9 9 4 5 6 7 6 4 ...
Страница 748: ... 1 9 B 9 3 9 B 3 0 0 0 B 2 1 A 9 B 3 46 2 46 B 3 3 6 5 B 3 46 3 6 B 4 6 7 6 4 5 ...
Страница 754: ...R1 2 System Schematics R01060 NOTES ...
Страница 755: ......
Страница 756: ...Electrical Schematic HH354 Jun 03 Hydrauiic Schematic Brake System 830E Effective with A30650 UP ...
Страница 758: ......
Страница 759: ......
Страница 760: ......
Страница 761: ......
Страница 762: ......
Страница 763: ......
Страница 764: ......
Страница 765: ......
Страница 766: ......
Страница 767: ......
Страница 768: ......
Страница 769: ......
Страница 770: ......
Страница 771: ......
Страница 772: ......
Страница 773: ......
Страница 774: ......
Страница 775: ......
Страница 776: ......
Страница 777: ......
Страница 778: ......
Страница 779: ......
Страница 780: ......
Страница 781: ......
Страница 782: ......
Страница 783: ......