E03012 2/02
Statex III Electrical Checkout Procedure
E3-35
4.1 Single Speed Overspeed Truck - Overspeed Settings Check
1. While observing the
RETARD STATE LOGIC SCREEN
, increase the oscillator frequency from
minimum until the retard contactors RP1 and RP2 pick up in overspeed.
2. Verify the
M1- SPD
and
M2 - SPD
mph readings agree with values recorded from the truck con-
figuration file
OVERSPEEDS ENTRY SCREEN
.
3. Lower the oscillator frequency and verify that retard contactors RP1 and RP2 drop out at the
specified dropout frequency as recorded from the
OVERSPEEDS ENTRY SCREEN
.
4.2 Two Speed Overspeed Truck (Empty Truck) - Overspeed Settings Check
1. Jumper 71 to 73LS in control cabinet to simulate an empty truck.
2. While observing the
RETARD STATE LOGIC SCREEN
, increase the oscillator frequency from
minimum until the retard contactors RP1 and RP2 pick up in overspeed.
3. Verify the
M1- SPD
and
M2 - SPD
mph readings agree with values recorded from the truck con-
figuration file
OVERSPEEDS ENTRY SCREEN
.
4. Lower the oscillator frequency and verify that retard contactors RP1 and RP2 drop out at the
specified dropout frequency as recorded from the
OVERSPEEDS ENTRY SCREEN
.
4.3 Two Speed Overspeed Truck (Loaded Truck) - Overspeed Settings Check
1. Remove jumper 71 to 73LS to simulate a Loaded Truck.
2. While observing the
RETARD STATE LOGIC SCREEN
, increase the oscillator frequency from
minimum until the retard contactors RP1 and RP2 pick up in overspeed.
3. Verify the
M1- SPD
and
M2 - SPD
mph readings agree with values recorded from the truck con-
figuration file
OVERSPEEDS ENTRY SCREEN
.
4. Lower the oscillator frequency and verify that retard contactors RP1 and RP2 drop out at the
specified dropout frequency as recorded from the
OVERSPEEDS ENTRY SCREEN
.
4.4 Other Speed Events Checks
NOTE: 3 Step or 7 Step Extended Range Retarding Contactors (RP3-RP5, and RP6-RP9 if used)
should all be picked up at low frequencies, then drop out one by one when frequency is increased
to their specified DROPOUT point. They should then pick up one by one as frequency is
decreased to their specified PICKUP point.
1. With the selector switch in FORWARD position, depress retard pedal.
2. While observing the
RETARD STATE LOGIC SCREEN
, verify the
M1- SPD
and
M2 - SPD
mph
readings agree with values recorded from the T
RUCK CONFIGURATIONS DATA CURVES
SCREEN.
3. Turn the oscillator frequency to minimum. Verify that the RP contactors drop out in the
sequence listed, as the oscillator frequency is slowly increased.
a. 3 Step Extended Range Retarding - RP5, RP4, and RP3 contactors.
b. 7 Step Extended Range Retarding - RP9, RP8, RP7, RP6, RP5, RP4, and RP3 contactors.
Содержание 830E
Страница 1: ...CEBM013200 Shop Manual DUMP TRUCK SERIAL NUMBERS A30708 A30732 ...
Страница 2: ......
Страница 4: ...NOTES ...
Страница 8: ...A 4 Introduction A00032 KOMATSU MODEL 830E TRUCK ...
Страница 9: ... ...
Страница 10: ... ...
Страница 12: ...A2 2 Major Component Description A02063 830E MAJOR COMPONENTS ...
Страница 32: ...A3 18 General Safety and Operating Instructions A03020 NOTES ...
Страница 34: ...A3 20 General Safety and Operating Instructions A03020 ...
Страница 46: ...A3 32 General Safety and Operating Instructions A03020 NOTES ...
Страница 61: ... 0 1 23 4 5 67 5 789574 0 ...
Страница 62: ... 7 4 4 0 5 0 8 3 7 4 4 2 1 5 4 4 4 A 4 4 4 8 8 4 0 4 5 67 5 789574 0 1 23 ...
Страница 63: ... 7 5 0 3 A B 594 5 4 5 4 7 2 C 4 7 D 7 D 1 5 4 4 4 5 5 8 D 0 A 4 4 4 3 8 2 0 1 23 4 5 67 5 789574 0 ...
Страница 64: ... 4 1 5 4 4 4 0 3 9 2 C C 0 4 5 67 5 789574 0 1 23 ...
Страница 65: ... 0 0 1 5 5 5 2 3 4 5 1 1 1 0 0 1 23 4 5 67 5 789574 0 ...
Страница 66: ... 4 5 6 8 4 4 E C 4 4 4 E C 4 4 7 D 5 6 7 5 9 4 4 8 5 4 4 4 5 0 D 9 0 4 5 67 5 789574 0 1 23 ...
Страница 67: ...3 5 5 4 5 2 8 5 5 D 4 4 1 1 1 6 1 1 7 8 5 5 0 1 23 4 5 67 5 789574 00 ...
Страница 68: ... 2 8 0 7 5 2 5 8 F 03 4 5 67 5 789574 0 1 23 ...
Страница 69: ...1 C 8 D 8 6 4 G 5 4 8 D 8 F 4 4 4 G 1 8 D 0 1 23 4 5 67 5 789574 02 ...
Страница 70: ... 6 8 7 0 H 8 9 9 8 A 5 A 3 4 2 4 5 0 3 2 8 9 8 4 8 0 4 0 C 5 7 4 4 7 5 5 7 4 4 7 4 0 4 5 67 5 789574 0 1 23 ...
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Страница 74: ... 6 7 8 5 8 5 5 5 5 4 8 8 4 8 8 4 0 4 8 8 4 3 2 4 8 8 4 5 5 4 7 8 8 4 0 4 5 67 5 789574 0 1 23 ...
Страница 75: ... 9 6 7 4 C F F F 0 0 8 0 0 F 0 88 1 6 7 G 6 G 8 G 8 4 6 7 4 4 0 2 0 1 23 4 5 67 5 789574 0 ...
Страница 77: ... G 5 5 5 5 5 5 G 6 5 6 G 5 5 5 5 4 D 0 5 D 6 7 4 3 G 5 8 2 C 5 D 0 1 23 4 5 67 5 789574 0 0 ...
Страница 78: ... 0 3 4 5 67 5 789574 0 1 23 ...
Страница 79: ... A 6 8 4 J 4 02 6 2 8 J 1 C E 2 3 4 1 5 8 5 0H 5 0H 8 5 0H 0 3 02 2 3 E C E 5 5 5 0 1 23 4 5 67 5 789574 0 2 ...
Страница 80: ...0 4 5 67 5 789574 0 1 23 ...
Страница 82: ...NOTES B1 2 Index B01018 ...
Страница 92: ...NOTES B3 6 Dump Body B03018 ...
Страница 94: ...C1 2 Index C01024 NOTES ...
Страница 116: ...NOTES C5 6 Air Filtration System C05012 4 98 ...
Страница 135: ...D02023 24 VDC Electric Supply System D2 17 FIGURE 2 8 CRANKING MOTOR ASSEMBLY ...
Страница 181: ...E02016 2 02 Electrical Propulsion Components E2 25 ...
Страница 228: ...E2 72 Electrical Propulsion Components 2 02 E02016 NOTES ...
Страница 290: ...G2 8 Tires and Rims 04 03 G02004 NOTES ...
Страница 304: ...G3 14 Front Wheel Hub and Spindle 04 03 G03018 NOTES ...
Страница 312: ...H1 2 Index 5 03 H01015 NOTES ...
Страница 324: ...H3 4 Rear Suspensions 4 03 H03015 ...
Страница 328: ...2 6 27 6 7 6 7 6 7 67 B 67 6 7 C 6 27 6 7 2 6 27 67 2 67 6 7 5 0 5 0 0 67 0 6 7 5 4 0 D 6 7 E 4 4 ...
Страница 331: ... 0 0 6 76 6 7 5 5 M A 5 5 0 1 23 4 0 1 5 6 7 6 4 7 G 2 6 7 3 3 H I 5 5 3 HH ...
Страница 333: ...C B 654 7 H 6 27 0 L C N 6 2J 7 5 0 M 6 27 1 J 5 654 27 0 5 0 5 0 5 0 67 0 6 7 A ...
Страница 342: ...1 Actuator Base 2 Brake Valve 3 Orfice Set Screw FIGURE 2 3 BRAKE VALVE PARTIAL CUT AWAY J2 6 Brake Circuit J02032 ...
Страница 370: ...J4 10 Brake Circuit Check Out Procedure J04031 NOTES ...
Страница 380: ...J5 8 Rockwell Wheel Speed Front Disc Brakes J05019 NOTES ...
Страница 410: ...L2 4 Hydraulic System L02027 NOTES ...
Страница 426: ...L3 16 Hydraulic Component Repair 7 02 L03026 NOTES ...
Страница 429: ...L04037 Steering Circuit L4 3 FIGURE 4 2 FLOW AMPLIFIER ...
Страница 431: ...L04037 Steering Circuit L4 5 FIGURE 4 3 FLOW AMPLIFIER No Steer ...
Страница 433: ...L04037 Steering Circuit L4 7 FIGURE 4 4 FLOW AMPLIFIER Steering Left ...
Страница 435: ...L04037 Steering Circuit L4 9 FIGURE 4 5 FLOW AMPLIFIER Steering Right ...
Страница 437: ...L04037 Steering Circuit L4 11 FIGURE 4 6 FLOW AMPLIFIER No Steer External Shock Load ...
Страница 441: ...L04037 Steering Circuit L4 15 FIGURE 4 9 CUT AWAY VIEW OF STEERING PUMP ...
Страница 444: ...L4 18 Steering Circuit L04037 NOTES ...
Страница 453: ...L05026 Steering Component Repair L5 9 FIGURE 5 7 FLOW AMPLIFIER VALVE ...
Страница 476: ...L5 32 Steering Component Repair L05026 NOTES ...
Страница 483: ...L07027 Hoist Circuit L7 7 FIGURE 7 6 FLOAT POSITION ...
Страница 485: ...L07027 Hoist Circuit L7 9 FIGURE 7 7 POWER UP ...
Страница 487: ...L07027 Hoist Circuit L7 11 FIGURE 7 8 HOLD POSITION ...
Страница 489: ...L07027 Hoist Circuit L7 13 FIGURE 7 9 POWER DOWN ...
Страница 491: ...L07027 Hoist Circuit L7 15 FIGURE 7 10 FLOAT POSITION ...
Страница 492: ...L7 16 Hoist Circuit L07027 NOTES ...
Страница 504: ...L8 12 Hoist Circuit Component Repair L08031 FIGURE 8 18 HOIST CYLINDER ...
Страница 512: ...L8 20 Hoist Circuit Component Repair L08031 NOTES ...
Страница 523: ...L10016 05 03 Hydraulic Check out Procedure L10 11 FIGURE 10 5 FLOW AMPLIFIER VALVE ...
Страница 532: ...NOTES M1 2 Index M01047 ...
Страница 546: ...NOTES M5 4 Wiggins Quick Fill Fuel System M05002 10 96 ...
Страница 556: ...NOTES M8 6 Special Tools M08005 7 02 ...
Страница 592: ...M9 36 Air Conditioning System 05 02 M09010 for HFC 134a Refrigerant NOTES ...
Страница 596: ...M19 4 Radiator Shutters M19002 NOTES ...
Страница 597: ... 0 1 0 2 3 3 1 1 3 4 5 1 4 6 6 1 6 6 1 6 6 1 7 18 1 9 1 1 1 0 1 1 1 4 4 3 3 4 7 7 4 3 8 8 3 ...
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Страница 599: ... 5 4 1 6 1 1 1 4 1 1 4 1 1 1 4 1 3 1 4 6 1 4 4 2 54 0 3 1 3 3 3 6 1 2 0 1 0 0 3 1 1 3 A ...
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Страница 614: ... 1 1 0 0 D 0 8 8 0 0 H 0 D D D D 8 D D 0 8 8 0 0 8 8 D E D 8 0 8 ...
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Страница 618: ... 0 8 0 0 0 8 0 D D 0 0 8 D 0 8 0 0 8 D 1 0 D 0 0 8 8 0 0 8 D 1 0 D 4 0 0 0 D P Q 0 8 0 0 D 4 0 0 0 D P Q 8 8 ...
Страница 619: ... 7 0 D D D D 0 0 9 0 D D 0 8 0J D 0 0 0 0 0 0 0 4 D 0 0 D 0 0 3 D 3 0 H 0 2 0 0 8 0 D 6 0 ...
Страница 621: ... 8 8 P Q D 0 8 D 0 3 T D E E 9 2 2 1 2 7 2 17 2 5 7 5 A 7 5 7 5 B 7 5 7 9 2 21 1 21 2 2 9 ...
Страница 622: ... E H D D D D D D D D ...
Страница 623: ...3 1 0 H H T 0 D P Q D 0 3 T D E E 9 P Q 1 7 8 7 8 8 8 P Q H 8 7 H F P 7Q F PK Q 8 7 7 0 1 8 D 7 ...
Страница 625: ...6 8 4 2 D A K 0 8 0 0 D P Q 0 H D H D P Q D H 8 0 ...
Страница 626: ... D 0 P Q 8 8 D P Q D PH Q 8 0 ...
Страница 627: ... 0 0 1 2 0 3 3 0 3 3 4 5 2 0 1 3 3 3 3 2 3 3 6 6 1 3 3 3 3 7 2 8 9 4 4 4 4 4 2 3 3 4 2 3 3 ...
Страница 628: ... 2 2 0 4 5 1 1 4 4 1 1 3 3 3 3 7 4 3 1 3 2 2 3 23 0 8 9 4 A 8 9 4 4 4 4 4 0 2 4 4 B 4 4 4 ...
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Страница 630: ...7 0 1 C 2 70 70D 4 0 4 C 2 4 8 9 ...
Страница 631: ...0 4 4 8 5 E 9 ...
Страница 632: ... 0 1 3 3 F 4 G H 4 F 4 C 2 4 8 119 5 4 8 9 ...
Страница 633: ...A 2 4 8 4 4 3 5 F 4 0 4 C 2 4 ...
Страница 634: ... 3 0 5 3 6 3 ...
Страница 635: ...I 4 F 4 4 4 ...
Страница 636: ...7 0 7 7 7 C 2 I1 2 7 C 2 7 1 7 I ...
Страница 637: ...7 4 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 638: ...7 5 6 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 639: ...7 7 8 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 640: ...77 9 0 I1 0 0 C 2 7 ...
Страница 641: ...70 5 4 0 K 4 ...
Страница 642: ...7 5 0 6 4 1 1 4 8 119 5 8 119 5 8 9 ...
Страница 643: ...7A 30 6 7 4 8 119 5 4 8 9 2 ...
Страница 644: ...7 ...
Страница 645: ...7I ...
Страница 646: ...0 ...
Страница 647: ... 0 1 2 3 4 5 62 4 62 6 4 5 62 4 62 6 4 7 5 6 4 6 6 2 4 7 5 6 4 4 6 6 0 8 5 9 62 6 62 2 0 8 5 62 0 62 7 0 1 ...
Страница 648: ... 0 7 0 7 0 7 0 7 2 1 3 A 1 2 3 0 7 2 1 3 A 1 2 3 2 0 7 2 1 3 A 1 2 3 0 7 2 1 3 A 1 2 3 0 7 A B C 8 0 7 0 0 7 D D ...
Страница 649: ... D D 0 4 D 4D 0 E F G G H G 9 0 G G 2 G G D D E 2 3 G G D D I 4 4 4 5 3 4 6 5 G G D D I ...
Страница 652: ... 2 67 D D 5 4 M6 5 N 2 M6 5 N DI D 5 2 6 OI M6 P 4 I ...
Страница 653: ... A 0 A E 0 7 0 7 7 7 9 4 7 6 0 6 E E 7 0 ...
Страница 654: ...0 1 0 9 2 4 7 7 7 E 7 0 4 9 4J0 4 4 E7 9 J 47 4 E 4 E7 E 7 0 7 09 49 6E E 2 2 ...
Страница 678: ...N2 16 Truck Cab 04 03 N02014 NOTES ...
Страница 682: ...N3 4 Cab Components N03018 NOTES ...
Страница 688: ...N4 6 Operator Comfort N04023 NOTES ...
Страница 710: ...N5 22 Operator Controls N05056 NOTES ...
Страница 712: ...P1 2 Index P01028 NOTES ...
Страница 715: ...P02039 Lubrication and Service P2 3 ...
Страница 726: ...P2 14 Lubrication and Service P02039 NOTES ...
Страница 744: ...P3 18 Automatic Lubrication System P03022 NOTES ...
Страница 745: ... 0 0 1 2 0 0 3 3 0 0 1 2 0 4 5 6 7 6 4 ...
Страница 746: ...8 9 9 8 9 9 9 9 2 8 3 1 1 3 3 9 9 9 0 3 4 6 7 6 4 5 ...
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Страница 748: ... 1 9 B 9 3 9 B 3 0 0 0 B 2 1 A 9 B 3 46 2 46 B 3 3 6 5 B 3 46 3 6 B 4 6 7 6 4 5 ...
Страница 754: ...R1 2 System Schematics R01060 NOTES ...
Страница 755: ......
Страница 756: ...Electrical Schematic HH354 Jun 03 Hydrauiic Schematic Brake System 830E Effective with A30650 UP ...
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