L7-12
Hoist Circuit
L07027
POWER DOWN OPERATION (Figure 7-9)
When the operator moves the lever to lower the
body, the Hoist Pilot Valve is positioned to direct the
pilot supply oil in Ports 12 to Port 15 on the Hoist
Valve to the top of the Rod End Spool 7. Pilot pres-
sure increases to move the spool down compressing
the bottom spring. Movement of the spool connects
the High Pressure Passage 19 to the rod end (annu-
lus area) of the hoist cylinders. At the same time, the
Flow Control Valve 2 is forced to close as pilot pres-
sure increases thus directing the incoming pump oil
to the hoist cylinders through Spool 7 and the over-
center manifold check valve 25 rather than back to
the tank.
If the body is at the maximum up position, the hoist
limit switch has the hoist limit solenoid activated,
closing the raise port 14 on the hoist valve. Power
down pilot pressure in Ports 15 pushes open the pilot
operated check valve 21 so the pilot pressure in
Ports 14 is open to tank through the Pilot Valve
spool. As oil attempts to return from the head end of
the hoist cylinders, it initially encounters the closed
Head End Spool 8. Pressure increases on the bottom
end of the spool causing it to move upward. This
allows the returning oil to go into the Low Pressure
Passage 20, build up 75 psi (517 kPa) to open the
Low Pressure Relief 3, and exit the Hoist Valve
through Port 10 to the tank. As the body descends
and the hoist limit solenoid is no longer activated, the
pilot operated check valve is no longer necessary.
FIGURE 7-9. HOIST CIRCUIT: POWER DOWN
POSITION
1. Hoist Relief Valve 2500 psi (17.2 MPa)
2. Flow Control Valve
3. Low Pressure Relief Valve 75 psi (517 kPa)
4. Counterbalance Valve
5. Rod End Work Port
6. Hoist Cylinders
7. Rod End Spool
8. Head End Spool
9. Head End Work Port
10. Return Port
11. Supply Port
12. Pilot Supply Port
13. Power Up Pilot Line Solenoid Valve
14. Raise Pilot Port
15. Down Pilot Port
16. Power Down Relief Valve, 1500 psi (10.5
MPa)
17. Anti-void Check Valve
18. Load Check Valve
19. High Pressure Passage
20. Low Pressure Passage
21. Pilot Operated Check Valve
22. Manifold Power Up Port
23. Manifold Power Down Port
24. Solenoid Valve Return Port
25. Overcenter Manifold Check Valve (CV)
Содержание 830E
Страница 1: ...CEBM013200 Shop Manual DUMP TRUCK SERIAL NUMBERS A30708 A30732 ...
Страница 2: ......
Страница 4: ...NOTES ...
Страница 8: ...A 4 Introduction A00032 KOMATSU MODEL 830E TRUCK ...
Страница 9: ... ...
Страница 10: ... ...
Страница 12: ...A2 2 Major Component Description A02063 830E MAJOR COMPONENTS ...
Страница 32: ...A3 18 General Safety and Operating Instructions A03020 NOTES ...
Страница 34: ...A3 20 General Safety and Operating Instructions A03020 ...
Страница 46: ...A3 32 General Safety and Operating Instructions A03020 NOTES ...
Страница 61: ... 0 1 23 4 5 67 5 789574 0 ...
Страница 62: ... 7 4 4 0 5 0 8 3 7 4 4 2 1 5 4 4 4 A 4 4 4 8 8 4 0 4 5 67 5 789574 0 1 23 ...
Страница 63: ... 7 5 0 3 A B 594 5 4 5 4 7 2 C 4 7 D 7 D 1 5 4 4 4 5 5 8 D 0 A 4 4 4 3 8 2 0 1 23 4 5 67 5 789574 0 ...
Страница 64: ... 4 1 5 4 4 4 0 3 9 2 C C 0 4 5 67 5 789574 0 1 23 ...
Страница 65: ... 0 0 1 5 5 5 2 3 4 5 1 1 1 0 0 1 23 4 5 67 5 789574 0 ...
Страница 66: ... 4 5 6 8 4 4 E C 4 4 4 E C 4 4 7 D 5 6 7 5 9 4 4 8 5 4 4 4 5 0 D 9 0 4 5 67 5 789574 0 1 23 ...
Страница 67: ...3 5 5 4 5 2 8 5 5 D 4 4 1 1 1 6 1 1 7 8 5 5 0 1 23 4 5 67 5 789574 00 ...
Страница 68: ... 2 8 0 7 5 2 5 8 F 03 4 5 67 5 789574 0 1 23 ...
Страница 69: ...1 C 8 D 8 6 4 G 5 4 8 D 8 F 4 4 4 G 1 8 D 0 1 23 4 5 67 5 789574 02 ...
Страница 70: ... 6 8 7 0 H 8 9 9 8 A 5 A 3 4 2 4 5 0 3 2 8 9 8 4 8 0 4 0 C 5 7 4 4 7 5 5 7 4 4 7 4 0 4 5 67 5 789574 0 1 23 ...
Страница 72: ... 2 3 2 G 8 4 8 8 4 D 2 6 7 0 4 1 3 2 G 8 5 4 8 8 4 5 5 0 4 5 67 5 789574 0 1 23 ...
Страница 74: ... 6 7 8 5 8 5 5 5 5 4 8 8 4 8 8 4 0 4 8 8 4 3 2 4 8 8 4 5 5 4 7 8 8 4 0 4 5 67 5 789574 0 1 23 ...
Страница 75: ... 9 6 7 4 C F F F 0 0 8 0 0 F 0 88 1 6 7 G 6 G 8 G 8 4 6 7 4 4 0 2 0 1 23 4 5 67 5 789574 0 ...
Страница 77: ... G 5 5 5 5 5 5 G 6 5 6 G 5 5 5 5 4 D 0 5 D 6 7 4 3 G 5 8 2 C 5 D 0 1 23 4 5 67 5 789574 0 0 ...
Страница 78: ... 0 3 4 5 67 5 789574 0 1 23 ...
Страница 79: ... A 6 8 4 J 4 02 6 2 8 J 1 C E 2 3 4 1 5 8 5 0H 5 0H 8 5 0H 0 3 02 2 3 E C E 5 5 5 0 1 23 4 5 67 5 789574 0 2 ...
Страница 80: ...0 4 5 67 5 789574 0 1 23 ...
Страница 82: ...NOTES B1 2 Index B01018 ...
Страница 92: ...NOTES B3 6 Dump Body B03018 ...
Страница 94: ...C1 2 Index C01024 NOTES ...
Страница 116: ...NOTES C5 6 Air Filtration System C05012 4 98 ...
Страница 135: ...D02023 24 VDC Electric Supply System D2 17 FIGURE 2 8 CRANKING MOTOR ASSEMBLY ...
Страница 181: ...E02016 2 02 Electrical Propulsion Components E2 25 ...
Страница 228: ...E2 72 Electrical Propulsion Components 2 02 E02016 NOTES ...
Страница 290: ...G2 8 Tires and Rims 04 03 G02004 NOTES ...
Страница 304: ...G3 14 Front Wheel Hub and Spindle 04 03 G03018 NOTES ...
Страница 312: ...H1 2 Index 5 03 H01015 NOTES ...
Страница 324: ...H3 4 Rear Suspensions 4 03 H03015 ...
Страница 328: ...2 6 27 6 7 6 7 6 7 67 B 67 6 7 C 6 27 6 7 2 6 27 67 2 67 6 7 5 0 5 0 0 67 0 6 7 5 4 0 D 6 7 E 4 4 ...
Страница 331: ... 0 0 6 76 6 7 5 5 M A 5 5 0 1 23 4 0 1 5 6 7 6 4 7 G 2 6 7 3 3 H I 5 5 3 HH ...
Страница 333: ...C B 654 7 H 6 27 0 L C N 6 2J 7 5 0 M 6 27 1 J 5 654 27 0 5 0 5 0 5 0 67 0 6 7 A ...
Страница 342: ...1 Actuator Base 2 Brake Valve 3 Orfice Set Screw FIGURE 2 3 BRAKE VALVE PARTIAL CUT AWAY J2 6 Brake Circuit J02032 ...
Страница 370: ...J4 10 Brake Circuit Check Out Procedure J04031 NOTES ...
Страница 380: ...J5 8 Rockwell Wheel Speed Front Disc Brakes J05019 NOTES ...
Страница 410: ...L2 4 Hydraulic System L02027 NOTES ...
Страница 426: ...L3 16 Hydraulic Component Repair 7 02 L03026 NOTES ...
Страница 429: ...L04037 Steering Circuit L4 3 FIGURE 4 2 FLOW AMPLIFIER ...
Страница 431: ...L04037 Steering Circuit L4 5 FIGURE 4 3 FLOW AMPLIFIER No Steer ...
Страница 433: ...L04037 Steering Circuit L4 7 FIGURE 4 4 FLOW AMPLIFIER Steering Left ...
Страница 435: ...L04037 Steering Circuit L4 9 FIGURE 4 5 FLOW AMPLIFIER Steering Right ...
Страница 437: ...L04037 Steering Circuit L4 11 FIGURE 4 6 FLOW AMPLIFIER No Steer External Shock Load ...
Страница 441: ...L04037 Steering Circuit L4 15 FIGURE 4 9 CUT AWAY VIEW OF STEERING PUMP ...
Страница 444: ...L4 18 Steering Circuit L04037 NOTES ...
Страница 453: ...L05026 Steering Component Repair L5 9 FIGURE 5 7 FLOW AMPLIFIER VALVE ...
Страница 476: ...L5 32 Steering Component Repair L05026 NOTES ...
Страница 483: ...L07027 Hoist Circuit L7 7 FIGURE 7 6 FLOAT POSITION ...
Страница 485: ...L07027 Hoist Circuit L7 9 FIGURE 7 7 POWER UP ...
Страница 487: ...L07027 Hoist Circuit L7 11 FIGURE 7 8 HOLD POSITION ...
Страница 489: ...L07027 Hoist Circuit L7 13 FIGURE 7 9 POWER DOWN ...
Страница 491: ...L07027 Hoist Circuit L7 15 FIGURE 7 10 FLOAT POSITION ...
Страница 492: ...L7 16 Hoist Circuit L07027 NOTES ...
Страница 504: ...L8 12 Hoist Circuit Component Repair L08031 FIGURE 8 18 HOIST CYLINDER ...
Страница 512: ...L8 20 Hoist Circuit Component Repair L08031 NOTES ...
Страница 523: ...L10016 05 03 Hydraulic Check out Procedure L10 11 FIGURE 10 5 FLOW AMPLIFIER VALVE ...
Страница 532: ...NOTES M1 2 Index M01047 ...
Страница 546: ...NOTES M5 4 Wiggins Quick Fill Fuel System M05002 10 96 ...
Страница 556: ...NOTES M8 6 Special Tools M08005 7 02 ...
Страница 592: ...M9 36 Air Conditioning System 05 02 M09010 for HFC 134a Refrigerant NOTES ...
Страница 596: ...M19 4 Radiator Shutters M19002 NOTES ...
Страница 597: ... 0 1 0 2 3 3 1 1 3 4 5 1 4 6 6 1 6 6 1 6 6 1 7 18 1 9 1 1 1 0 1 1 1 4 4 3 3 4 7 7 4 3 8 8 3 ...
Страница 598: ... 3 3 4 1 1 6 6 6 6 6 0 0 2 2 0 1 0 0 3 3 7 3 6 6 7 7 8 1 1 4 2 4 1 1 51 1 3 1 1 1 1 ...
Страница 599: ... 5 4 1 6 1 1 1 4 1 1 4 1 1 1 4 1 3 1 4 6 1 4 4 2 54 0 3 1 3 3 3 6 1 2 0 1 0 0 3 1 1 3 A ...
Страница 601: ... 1 B 0 C 8 D B 3 0 C 8 8 8 I 8 6 J 8 D I 8 8 D 0 8 8 K 8 8 8 8 3 6 B 0 C B C J 0 1 8 J L 0L 0 D D 1 ...
Страница 604: ... 1 0 8 D 1 4 J D 7 1 L 8 6 0 8 0 8 3 1 3 N 8 3 1 0 N 3 1 ...
Страница 609: ... 1 8 0 8 8 7 8 8 8 8 0 3N 0 0 0 8 4 1 8 D 8 0 8 0 1 8 1 4 D 3 1 4 D 8 D 8 T D 63 8 8 ...
Страница 614: ... 1 1 0 0 D 0 8 8 0 0 H 0 D D D D 8 D D 0 8 8 0 0 8 8 D E D 8 0 8 ...
Страница 615: ...6 D 0 P Q D 0 8 D 0 8 8 D D E D D 2 D E 8 O E E 8 O F 0 0 F 0 0 F 8 F 8 F 8 8 8 D 8 8 F 8 8 8 F 1 7 8 0 ...
Страница 616: ... 8 8 D 1 G J 4 D 0 F 6 0 1 1 0 0 4 D 8 8 D 1 8 8 D 8 D 0 6 E 0 8 8 8 E 0 8 8 8 ...
Страница 617: ... 0 D 0 8 L 0 B 0 C B C 8 0 D 8 3 0 0 8 0 0 D 0 8 0 0 0 8 0 0 1 0 0 D 0 8 0 2 2 2 0 D 8 0 8 2 2 0 D 8 ...
Страница 618: ... 0 8 0 0 0 8 0 D D 0 0 8 D 0 8 0 0 8 D 1 0 D 0 0 8 8 0 0 8 D 1 0 D 4 0 0 0 D P Q 0 8 0 0 D 4 0 0 0 D P Q 8 8 ...
Страница 619: ... 7 0 D D D D 0 0 9 0 D D 0 8 0J D 0 0 0 0 0 0 0 4 D 0 0 D 0 0 3 D 3 0 H 0 2 0 0 8 0 D 6 0 ...
Страница 621: ... 8 8 P Q D 0 8 D 0 3 T D E E 9 2 2 1 2 7 2 17 2 5 7 5 A 7 5 7 5 B 7 5 7 9 2 21 1 21 2 2 9 ...
Страница 622: ... E H D D D D D D D D ...
Страница 623: ...3 1 0 H H T 0 D P Q D 0 3 T D E E 9 P Q 1 7 8 7 8 8 8 P Q H 8 7 H F P 7Q F PK Q 8 7 7 0 1 8 D 7 ...
Страница 625: ...6 8 4 2 D A K 0 8 0 0 D P Q 0 H D H D P Q D H 8 0 ...
Страница 626: ... D 0 P Q 8 8 D P Q D PH Q 8 0 ...
Страница 627: ... 0 0 1 2 0 3 3 0 3 3 4 5 2 0 1 3 3 3 3 2 3 3 6 6 1 3 3 3 3 7 2 8 9 4 4 4 4 4 2 3 3 4 2 3 3 ...
Страница 628: ... 2 2 0 4 5 1 1 4 4 1 1 3 3 3 3 7 4 3 1 3 2 2 3 23 0 8 9 4 A 8 9 4 4 4 4 4 0 2 4 4 B 4 4 4 ...
Страница 629: ... 4 4 4 ...
Страница 630: ...7 0 1 C 2 70 70D 4 0 4 C 2 4 8 9 ...
Страница 631: ...0 4 4 8 5 E 9 ...
Страница 632: ... 0 1 3 3 F 4 G H 4 F 4 C 2 4 8 119 5 4 8 9 ...
Страница 633: ...A 2 4 8 4 4 3 5 F 4 0 4 C 2 4 ...
Страница 634: ... 3 0 5 3 6 3 ...
Страница 635: ...I 4 F 4 4 4 ...
Страница 636: ...7 0 7 7 7 C 2 I1 2 7 C 2 7 1 7 I ...
Страница 637: ...7 4 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 638: ...7 5 6 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 639: ...7 7 8 0 7 7 7 C 2 I1 2 7 C 2 7 J 7 ...
Страница 640: ...77 9 0 I1 0 0 C 2 7 ...
Страница 641: ...70 5 4 0 K 4 ...
Страница 642: ...7 5 0 6 4 1 1 4 8 119 5 8 119 5 8 9 ...
Страница 643: ...7A 30 6 7 4 8 119 5 4 8 9 2 ...
Страница 644: ...7 ...
Страница 645: ...7I ...
Страница 646: ...0 ...
Страница 647: ... 0 1 2 3 4 5 62 4 62 6 4 5 62 4 62 6 4 7 5 6 4 6 6 2 4 7 5 6 4 4 6 6 0 8 5 9 62 6 62 2 0 8 5 62 0 62 7 0 1 ...
Страница 648: ... 0 7 0 7 0 7 0 7 2 1 3 A 1 2 3 0 7 2 1 3 A 1 2 3 2 0 7 2 1 3 A 1 2 3 0 7 2 1 3 A 1 2 3 0 7 A B C 8 0 7 0 0 7 D D ...
Страница 649: ... D D 0 4 D 4D 0 E F G G H G 9 0 G G 2 G G D D E 2 3 G G D D I 4 4 4 5 3 4 6 5 G G D D I ...
Страница 652: ... 2 67 D D 5 4 M6 5 N 2 M6 5 N DI D 5 2 6 OI M6 P 4 I ...
Страница 653: ... A 0 A E 0 7 0 7 7 7 9 4 7 6 0 6 E E 7 0 ...
Страница 654: ...0 1 0 9 2 4 7 7 7 E 7 0 4 9 4J0 4 4 E7 9 J 47 4 E 4 E7 E 7 0 7 09 49 6E E 2 2 ...
Страница 678: ...N2 16 Truck Cab 04 03 N02014 NOTES ...
Страница 682: ...N3 4 Cab Components N03018 NOTES ...
Страница 688: ...N4 6 Operator Comfort N04023 NOTES ...
Страница 710: ...N5 22 Operator Controls N05056 NOTES ...
Страница 712: ...P1 2 Index P01028 NOTES ...
Страница 715: ...P02039 Lubrication and Service P2 3 ...
Страница 726: ...P2 14 Lubrication and Service P02039 NOTES ...
Страница 744: ...P3 18 Automatic Lubrication System P03022 NOTES ...
Страница 745: ... 0 0 1 2 0 0 3 3 0 0 1 2 0 4 5 6 7 6 4 ...
Страница 746: ...8 9 9 8 9 9 9 9 2 8 3 1 1 3 3 9 9 9 0 3 4 6 7 6 4 5 ...
Страница 747: ... 8 9 9 8 9 5 9 9 5 2 9 9 8 3 8 9 9 8 9 9 9 5 2 9 9 8 3 3 9 A4 0 9 9 9 9 9 3 9 9 9 9 9 4 5 6 7 6 4 ...
Страница 748: ... 1 9 B 9 3 9 B 3 0 0 0 B 2 1 A 9 B 3 46 2 46 B 3 3 6 5 B 3 46 3 6 B 4 6 7 6 4 5 ...
Страница 754: ...R1 2 System Schematics R01060 NOTES ...
Страница 755: ......
Страница 756: ...Electrical Schematic HH354 Jun 03 Hydrauiic Schematic Brake System 830E Effective with A30650 UP ...
Страница 758: ......
Страница 759: ......
Страница 760: ......
Страница 761: ......
Страница 762: ......
Страница 763: ......
Страница 764: ......
Страница 765: ......
Страница 766: ......
Страница 767: ......
Страница 768: ......
Страница 769: ......
Страница 770: ......
Страница 771: ......
Страница 772: ......
Страница 773: ......
Страница 774: ......
Страница 775: ......
Страница 776: ......
Страница 777: ......
Страница 778: ......
Страница 779: ......
Страница 780: ......
Страница 781: ......
Страница 782: ......
Страница 783: ......