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SEN03823-01
00-200
2
WA250, 250PX-6
200 Foreword and general information
Safety notice
Safety notice
1
(Rev. 2008/08)
Important safety notice
Proper service and repair are extremely important for safe machine operation. The service and repair
techniques recommended by Komatsu and described in this manual are both effective and safe.
Some of these techniques require the use of tools specially designed by Komatsu for the specific
purpose.
To prevent injury to workers, the symbol
k
is used to mark safety precautions in this manual. The
cautions accompanying these symbols should always be followed carefully. If any dangerous situa-
tion arises or may possibly arise, first consider safety, and take the necessary actions to deal with
the situation.
1.
General precautions
k
Mistakes in operation are extremely
dangerous. Read the Operation and
Maintenance Manual carefully before
operating the machine. In addition,
read this manual and understand its
contents before starting the work.
1)
Before carrying out any greasing or
repairs, read all the safety labels stuck to
the machine. For the locations of the
safety labels and detailed explanation of
precautions, see the Operation and Main-
tenance Manual.
2)
Decide a place in the repair workshop to
keep tools and removed parts. Always
keep the tools and parts in their correct
places. Always keep the work area clean
and make sure that there is no dirt, water,
or oil on the floor. Smoke only in the areas
provided for smoking. Never smoke while
working.
3)
When carrying out any operation, always
wear safety shoes and helmet. Do not
wear loose work clothes, or clothes with
buttons missing.
q
Always wear safety glasses when hit-
ting parts with a hammer.
q
Always wear safety glasses when
grinding parts with a grinder, etc.
4)
When carrying out any operation with 2 or
more workers, always agree on the oper-
ating procedure before starting. Always
inform your fellow workers before starting
any step of the operation. Before starting
work, hang UNDER REPAIR warning
signs in the operator's compartment.
5)
Only qualified workers must carry out work
and operation which require license or
qualification.
6)
Keep all tools in good condition, learn the
correct way to use them, and use the
proper ones of them. Before starting work,
thoroughly check the tools, machine, fork-
lift, service car, etc.
7)
If welding repairs are needed, always
have a trained and experienced welder
carry out the work. When carrying out
weld in g wo rk , al way s wear wel din g
gloves, apron, shielding goggles, cap and
other clothes suited for welding work.
8)
Before starting work, warm up your body
thoroughly to start work under good condi-
tion.
9)
Avoid continuing work for long hours and
take rests at proper intervals to keep your
body in good condition. Take rests in
specified safe places.
Safety points
1 Good arrangement
2 Correct work clothes
3 Following work standard
4 Making and checking signs
5
Prohibition of operation and handling by
unlicensed workers
6 Safety check before starting work
7
Wearing protective goggles
(for cleaning or grinding work)
8
Wearing shielding goggles and protectors
(for welding work)
9 Good physical condition and preparation
10
Precautions against work which you are
not used to or you are used to too much
Содержание 75001
Страница 1: ...WHEEL LOADER SEN03813 03 WA250 6 WA250PZ 6 SERIAL NUMBERS WA250 75001 WA250PZ 75001 and up ...
Страница 14: ...SEN03822 03 WA250 250PZ 6 00 100 13 Table of contents 100 Index ...
Страница 56: ...SEN03823 01 WA250 250PX 6 00 200 41 200 Foreword and general information Conversion table ...
Страница 59: ...SEN03824 00 01 100 2 WA250 250PZ 6 100 Specification and technical data ...
Страница 68: ...SEN03824 00 WA250 250PZ 6 01 100 11 100 Specification and technical data Table of fuel coolant and lubricants ...
Страница 75: ...SEN03825 00 10 100 6 WA250 250PZ 6 100 Engine and cooling system Cooling system hydraulic piping diagram ...
Страница 77: ...SEN03825 00 10 100 8 WA250 250PZ 6 100 Engine and cooling system Cooling fan motor ...
Страница 84: ...SEN03825 00 WA250 250PZ 6 10 100 15 100 Engine and cooling system Cooling fan motor ...
Страница 87: ...SEN03826 00 10 200 2 WA250 250PZ 6 200 Power train ...
Страница 89: ...SEN03826 00 10 200 4 WA250 250PZ 6 200 Power train Power train system diagram Power train system diagram 1 ...
Страница 111: ...SEN03826 00 10 200 26 WA250 250PZ 6 200 Power train Transfer Output shaft ...
Страница 113: ...SEN03826 00 10 200 28 WA250 250PZ 6 200 Power train Transfer ...
Страница 128: ...SEN03826 00 WA250 250PZ 6 10 200 43 200 Power train Torque proportioning differential ...
Страница 138: ...SEN03826 00 WA250 250PZ 6 10 200 53 200 Power train Final drive ...
Страница 141: ...SEN03827 01 10 300 2 WA250 250PZ 6 300 Steering system ...
Страница 151: ...SEN03827 01 10 300 12 WA250 250PZ 6 300 Steering system Orbit roll valve When steering wheel is turned left ...
Страница 164: ...SEN03827 01 WA250 250PZ 6 10 300 25 300 Steering system Steering relief valve ...
Страница 167: ...SEN03828 00 10 400 2 WA250 250PZ 6 400 Brake system ...
Страница 169: ...SEN03828 00 10 400 4 WA250 250PZ 6 400 Brake system Charge valve Charge valve 1 ...
Страница 188: ...SEN03828 00 WA250 250PZ 6 10 400 23 400 Brake system Parking brake ...
Страница 193: ...SEN03829 00 10 500 4 WA250 250PZ 6 500 Undercarriage and frame Axle mount and center hinge pin ...
Страница 201: ...SEN03830 00 10 600 4 WA250 250PZ 6 600 Hydraulic system Work equipment hydraulic piping diagram WA250PZ 6 ...
Страница 213: ...SEN03830 00 10 600 16 WA250 250PZ 6 600 Hydraulic system Work equipment control valve ...
Страница 215: ...SEN03830 00 10 600 18 WA250 250PZ 6 600 Hydraulic system Work equipment control valve WA250 6 3 spool type ...
Страница 217: ...SEN03830 00 10 600 20 WA250 250PZ 6 600 Hydraulic system Work equipment control valve ...
Страница 219: ...SEN03830 00 10 600 22 WA250 250PZ 6 600 Hydraulic system Work equipment control valve WA250PZ 6 2 spool type ...
Страница 221: ...SEN03830 00 10 600 24 WA250 250PZ 6 600 Hydraulic system Work equipment control valve ...
Страница 223: ...SEN03830 00 10 600 26 WA250 250PZ 6 600 Hydraulic system Work equipment control valve WA250PZ 6 3 spool type ...
Страница 225: ...SEN03830 00 10 600 28 WA250 250PZ 6 600 Hydraulic system Work equipment control valve ...
Страница 248: ...SEN03830 00 WA250 250PZ 6 10 600 51 600 Hydraulic system PPC valve ...
Страница 260: ...SEN03830 00 WA250 250PZ 6 10 600 63 600 Hydraulic system Accumulator for ECSS ...
Страница 263: ...SEN03831 00 10 700 2 WA250 250PZ 6 700 Work equipment Work equipment linkage Work equipment linkage 1 WA250 6 ...
Страница 265: ...SEN03831 00 10 700 4 WA250 250PZ 6 700 Work equipment Work equipment linkage WA250PZ 6 ...
Страница 283: ...SEN03831 00 10 700 22 WA250 250PZ 6 700 Work equipment Bucket positioner and boom kick out ...
Страница 289: ...SEN03832 00 10 800 2 WA250 250PZ 6 800 Cab and its attachments ...
Страница 300: ...SEN03832 00 WA250 250PZ 6 10 800 13 800 Cab and its attachments Air conditioner ...
Страница 308: ...SEN03833 01 WA250 250PZ 6 10 910 5 910 Electrical system Part 1 Machine monitor system ...
Страница 330: ...SEN03833 01 WA250 250PZ 6 10 910 27 910 Electrical system Part 1 Machine monitor ...
Страница 348: ...SEN03834 01 WA250 250PZ 6 10 920 17 920 Electrical system Part 2 Electrical system HST controller system ...
Страница 350: ...SEN03834 01 WA250 250PZ 6 10 920 19 920 Electrical system Part 2 HST controller ...
Страница 372: ...SEN03834 01 WA250 250PZ 6 10 920 41 920 Electrical system Part 2 Sensor ...
Страница 382: ...SEN03835 00 WA250 250PZ 6 20 100 9 100 Standard service value table Standard service value table for chassis ...
Страница 385: ...SEN03836 01 30 110 2 WA250 250PZ 6 110 Testing and adjusting Part 1 Replacing alternator belt 36 ...
Страница 386: ...SEN03836 01 30 110 3 WA250 250PZ 6 110 Testing and adjusting Part 1 ...
Страница 420: ...SEN03836 01 WA250 250PZ 6 30 110 37 110 Testing and adjusting Part 1 Replacing alternator belt ...
Страница 481: ...SEN03838 00 30 130 8 WA250 250PZ 6 130 Testing and adjusting Part 3 Special functions of machine monitor EMMS ...
Страница 482: ...SEN03838 00 WA250 250PZ 6 30 130 9 130 Testing and adjusting Part 3 Special functions of machine monitor EMMS ...
Страница 534: ...SEN03838 00 WA250 250PZ 6 30 130 61 130 Testing and adjusting Part 3 Pm clinic inspection chart ...
Страница 546: ...SEN03839 00 WA250 250PZ 6 40 100 11 100 Failure code table and fuse locations Fuse locations ...
Страница 596: ...SEN03840 01 WA250 250PZ 6 40 200 49 200 General information on troubleshooting T branch box and T branch adapter table ...
Страница 674: ...SEN03843 00 WA250 250PZ 6 40 330 3 330 Troubleshooting by failure code Display of code Part 3 ...
Страница 773: ...SEN03845 00 40 350 2 WA250 250PZ 6 350 Troubleshooting by failure code Display of code Part 5 ...
Страница 813: ...SEN03846 00 40 360 2 WA250 250PZ 6 360 Troubleshooting by failure code Display of code Part 6 ...
Страница 879: ...SEN03848 00 40 400 2 WA250 250PZ 6 400 Troubleshooting of electrical system E mode ...
Страница 886: ...SEN03848 00 WA250 250PZ 6 40 400 9 400 Troubleshooting of electrical system E mode E 1 Engine does not start ...
Страница 1025: ...50 100 20 SEN03851 01 WA250 6 WA250PZ 6 Wheel loader Form No SEN03851 01 2009 KOMATSU All Rights Reserved Printed in Japan 06 09 ...
Страница 1076: ...SEN03852 00 WA250 250PZ 6 50 200 51 200 Engine and cooling system Removal and installation of fuel tank assembly ...
Страница 1110: ...SEN03853 00 WA250 250PZ 6 50 310 33 310 Power train Part 1 Disassembly and assembly of parking brake assembly ...
Страница 1154: ...SEN03854 00 WA250 250PZ 6 50 320 43 320 Power train Part 2 Disassembly and assembly of differential assembly ...
Страница 1232: ...SEN03856 00 WA250 250PZ 6 50 500 63 500 Hydraulic system Disassembly and assembly of hydraulic cylinder assembly ...
Страница 1242: ...SEN03857 01 WA250 250PZ 6 50 600 9 600 Work equipment Removal and installation of work equipment assembly ...
Страница 1264: ...SEN03858 00 WA250 250PZ 6 50 700 21 700 Cab and its attachments Removal and installation of air conditioner unit ...
Страница 1272: ...SEN03859 00 WA250 250PZ 6 50 800 7 800 Electrical system Removal and installation of KOMTRAX terminal assembly ...
Страница 1275: ...SEN03860 01 90 100 2 WA250 250PZ 6 100 Hydraulic diagrams and drawings ...
Страница 1278: ...SEN03860 01 WA250 250PZ 6 90 100 7 100 Hydraulic diagrams and drawings ...
Страница 1281: ...SEN03861 01 90 200 2 WA250 250PZ 6 200 Electrical diagrams and drawings ...
Страница 1292: ...SEN03861 01 WA250 250PZ 6 90 200 23 200 Electrical diagrams and drawings ...