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Vers. 100822                                                                                                                                            Page 5

 

 

-  -  -  -  - M E N U -  - P R :  1  -  -  -  -  - 

 

3  ) M o d e  l  :          P L U T O 1 0 



4  ) R a m p  :                  0  .  3 s 

 

5  )  T o  r  q u e  :                1 0 % 1 

 
3)  Model:

  you  can  select  the screwdriver  to  be used. Your choice  will  automatically change the  default 

settings.

 

It’s important to select the correct model you’re going to use since most parameters regarding the 

motor software are specific to every single model. 
 
In the # mode, the models that can be selected are: MITO 15, PLUTO3, PLUTO6, PLUTO10, PLUTO15, 
PLUTO20, PLUTO35, PLUTO50, PLUTO 3ANG, PLUTO 6ANG and PLUTO 8ANG. In this mode, once 
chosen a screwdriver model, a speed and tightening torque will be automatically set in an intermediate value 
between those available. While in reverse, torque and speed values will be set at maximum. 
Also in the # mode, if the 

Model Detect

 is set on auto and no screwdriver is connected, it won’t be possible 

to set any torque value or speed.  
 

IMPORTANT: To work with CA drivers, switch box, socket tray and remote it is mandatory to select 
ON on Ext. Box in Sequence Menu.  

 

4) Ramp

You can select the slow start time (acceleration) from 0.2 to 3.0 sec. This option is only available 

for the screwing phase, while during the unscrewing phase the ramp time is always 0.2 sec. We suggest using 
this option with self-tapping screws. 
 
ATTENTION: Reaching the torque while the ramp is still on could give as result a different torque level from 
the one that results when the ramp is over. This is due to the motor acceleration. 
Reaching the torque while the ramp is still on will activate the “screw OK” signal anyway (this option is useful 
if you need to tighten screws that are already tightened, the so called “double hit” ).  
On the other hand, if you wish to see an error signal during the preset torque in the ramp phase, you can 
change the minimum time by setting value which is equal or superior to the ramp value (see point 7). 
 

5) Torque:

 

you can select the desired torque as a percentage of the torque range of the selected screwdriver. 

For example, for a Pluto10, a 50% setting will result in a torque in the area of 4 -5 Nm. The torque range is 
always referred to the MAX speed. In case you’re not working at maximum speed, the torque range will 
progressively lower in order to avoid motor stalling. If the torque level is reached correctly, it will be displayed 
and you will hear a beep sound, too.  
Such torque level is indicated as “T: ..% ” on the main screen.  
 
In 

#

 mode, the desired torque value is set automatically. This value depends on some tables which show a 

range of selectable torque values for each speed (see page 18). Therefore, for each speed it is possible to set a 
torque value between the minimum and maximum indicated. The torque range available will be displayed 
also on the main screen.  If you want to set a torque value outside the range of that speed, you will have to 
increase or decrease the speed value in order to get a range of values the desired one is contained in. 
 

6)  Compens – Compensation: 

This function allows an increase or decrease of the displayed torque value 

after  a  calibration. The  available  range  is  from  0  to  ±55  Nm.  For  example:  after  calibration  (see  Torque 
calibration) you make a screwing on your assembly and compare the displayed value to the value you see on 
a torque tester (for example a mini-K or a K model). Let's say you notice that the torque displayed in the unit 
EDU 2AE/TOP is +0.2 Nm higher than the value indicated on the tester (which is the right one). In this case 
you can modify this value by setting -0.2 Nm so that the value on the display will be the same as the value on 
the tester. If it’s lower than 0.3 Nm, you need to set +0.3 Nm and so on. 

 

In # mode, this function is used to increase the torque accuracy in tightening. If a tightening value is checked 
through a torque meter (for example a K or miniK model) and you notice a deviation between this and the 
target value or the one on the unit display, you can intervene by adding an offset (positive or negative) through 
compensation.  
 

Содержание 034000/TOP/TA

Страница 1: ...ONFORMITY KOLVER S r l declares that the new tool here described control unit model EDU2AE TOP TA is in conformity with the following standards and other normative documents 2006 42 CE LVD 2014 35 UE...

Страница 2: ...through a percentage the tightening and unscrewing torque values are set directly as the desired value and in the selected unit of measurement Torque setting Model Torque Nm Speed rpm Unit Min Max MI...

Страница 3: ...ESC key for 2 seconds Select the line by pressing or then press OK the symbol will turn into Press the or to select the required value and then confirm through OK or ESC if you don t want to save the...

Страница 4: ...it the buttons the unit mode date and time the firmware version the serial number and the cycles done USB Options It indicates the menu section where you can view upload and create programs setting of...

Страница 5: ...ired torque as a percentage of the torque range of the selected screwdriver For example for a Pluto10 a 50 setting will result in a torque in the area of 4 5 Nm The torque range is always referred to...

Страница 6: ...ed Time is ON 9 Final Spd Final Speed You can select any speed value of the screwdriver between nominal maximum speed given in the catalogue and the minimum speed of every single screwdriver see table...

Страница 7: ...crewdriver between the maximum and the minimum specific speed of every single screwdriver see table with technical data In Unit mode even the reverse speed is linked to the relative table of the screw...

Страница 8: ...K when ON press OK at the end of each program When OFF the control unit resets automatically at the end of each program 20 Press ESC when ON press ESC to reset the control unit When OFF the control un...

Страница 9: ...set the highest value of the torque range When Calibration is OFF the maximum torque value automatically sets on 55 Nm The selection of the torque value is carried out by entering the digit cell by ce...

Страница 10: ...ed S E QU E NC E ME N U 3 E x t b o x o f f 4 M o d b a r c o f f 5 I n s b a r c o d e S e q 3 Ext box It allows to enable or disable the external control IMPORTANT It is mandatory to select ON to wo...

Страница 11: ...t Options OP T I O N S ME N U OK c h a n g e E S C q u i t 1 L a n g u a g e E N 2 C h a n g e p a s s w o r d 1 Language This option allows to choose among the languages available English French Germ...

Страница 12: ...nected screwdriver will be set and the relative default values for torque and speed will be loaded If the user selects No and leaves the screwdriver connected the warning Connect right model which is...

Страница 13: ...e USB drive and select the file SETxx KOL you desire The EDU control unit recognizes only files as SETxx KOL see EDU EXPAND part S e l e c t P r o g r a m S E T 0 0 KOL OK c o n f i r m E S C q u i t...

Страница 14: ...wing screen will appear on the display ME N U 2 3 C a l i b r a t i o n o n 3 Press OK to confirm If you choose OFF calibration will be interrupted and no torque value will be displayed You choose ON...

Страница 15: ...bration values will be referred to the parameters of the control unit which are set during calibration i e if you modify speed or torque the unit will need to be recalibrated During calibration when a...

Страница 16: ...w is correctly tightened If the torque and or angle are outside the preset values the screw will be considered as incorrectly tightened In this case the red led will light up and the message Error Max...

Страница 17: ...n led will light up and the message tightening OK will be displayed on the status bar If the screwdriver stops before reaching the preset angle the tightening will be considered not ok the red led wil...

Страница 18: ...0 5 1 9 2 500 0 5 1 0 4 5 8 9 5 1 10 2 550 0 6 1 1 5 4 9 7 6 2 11 2 600 0 7 1 2 6 2 10 6 7 2 12 2 650 0 7 1 3 6 2 11 5 7 2 13 3 700 0 8 1 4 7 1 12 4 8 2 14 3 800 0 9 1 5 8 0 13 3 9 2 15 3 850 PLUTO 3...

Страница 19: ...2 5 11 6 22 1 13 3 25 5 60 1 5 4 5 13 3 39 8 15 3 45 9 80 2 0 6 1 17 8 54 0 20 4 62 2 100 2 1 7 7 18 6 68 2 21 5 78 5 130 2 2 9 8 19 5 86 7 22 5 99 9 170 2 3 11 4 20 4 100 9 23 5 116 2 210 2 4 12 7 2...

Страница 20: ...X min MAX rpm 4 2 14 0 37 2 123 9 42 9 142 8 20 7 4 25 1 65 5 222 2 75 5 255 9 30 8 4 33 6 74 4 297 4 85 7 342 6 40 8 9 39 3 78 8 347 8 90 8 400 7 50 9 4 43 2 83 2 382 4 95 9 440 5 60 9 5 45 6 84 1 40...

Страница 21: ...3 3 52 0 600 1 4 5 5 12 4 48 7 14 3 56 1 700 1 5 5 9 13 3 52 2 15 3 60 2 800 1 7 6 1 15 1 54 0 17 4 62 2 850 PLUTO 8 ANG Nm Lbf in Kgf cm min MAX min MAX min MAX rpm 1 0 1 7 8 9 15 0 10 2 17 3 110 1 2...

Страница 22: ...connectors allow to enable functions through inputs and to take signals through outputs The inputs are activated by connecting them to ground A positive voltage must NEVER be brought to these inputs B...

Страница 23: ...Vers 100822 Page 23 to protection displaying the message output disable To restore the outputs after a protection turn off and turn on the unit again...

Страница 24: ...ing screwing Signal is 24V 5 SCREW OK Correct screw signal The green led on the front panel will switch on Signal is 24V INPUT 6 T A INPUT External input for making the control unit start to count the...

Страница 25: ...nu remote OK key function 4 ESC EXT If enabled see point 4 OK ESC in the option menu ESC key function to reset remote errors 5 RESET EXT If enabled see point 4 OK ESC commands in the option menu it re...

Страница 26: ...nal works in parallel with the yellow led on the front panel 4 SEQUENCE END It indicates the end of a sequence if enabled 5 NOK T A It activates if any angle error occurs 6 PR OK It activates at the e...

Страница 27: ...UTPUT 3 It indicates you re using program 3 4 OUTPUT 4 It indicates you re using program 4 5 OUTPUT 5 It indicates you re using program 5 6 OUTPUT 6 It indicates you re using program 6 7 OUTPUT 7 It i...

Страница 28: ...point 4 OK ESC in the option menu ESC key function to reset remote errors 16 RESET EXT If enabled see point 4 OK ESC in the option menu it resets program or sequence according to the preset function...

Страница 29: ...rcuit will result in the stop of the unit To re activate signals it is necessary to switch off the unit for 5 6 seconds check connections and output loads then switch the unit on CORRECT SCREWS MESSAG...

Страница 30: ...yed on the status bar the lever has been released before the runtime has been achieved 5 Under min time is displayed on the status bar the torque signal is displayed below the pre set minimum time 6 O...

Страница 31: ...led or disabled through PROGRAM MENU see point 18 on the program menu 18 Reverse torque error is displayed on the status bar The torque signal is displayed while loosening but only if it s set on max...

Страница 32: ...t or incorrect OK the torque has been correctly reached all the selected parameters are satisfied and the control unit will give out a beep sound of 0 5 sec NOK the torque has been reached during ramp...

Страница 33: ...e to use EDU EXPAND Double click the icon program and this is the main view New program to load a new program Load from file it loads all programs sequences and option settings from a previously saved...

Страница 34: ...rive and upload to the unit or recall with EDU EXPAND Upload to unit it uploads all the setting to the EDU control unit Connect the unit to your computer through miniUSB or RS232 Switch the unit on Cl...

Страница 35: ...connect the USB drive to the control unit the unit creates a folder where the report of the screwing done will be saved The folder is named as the serial number of the unit The text file which contai...

Страница 36: ...Vers 100822 Page 36 EXPLODED VIEW EDU2AE TOP TA 6 00...

Страница 37: ...TA 1 819006 14 USB Flat cable 1 872474 15 USB Device 1 852424 16 USB Pen drive 1 872475 17 M12 8pin nut ferrite connector 1 201766 LTA 18 M3 Washer h0 5 mm 4 800042 19 Spacer 15mm dest 4 8 mm 4 890004...

Страница 38: ...e free of charge such items 3 This guarantee does not cover repair or replacement required as a consequence of products which have been abused misused or modified or which have been repaired using not...

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