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DOCUMENTATION OF AUTOMATIC CONTROL 

FOR COMPACT UNITS 

DTR.MCKT-HPX. 

AUT-009.5.0  

PAGE 

GDYNIA 

MCKT-HPX 

 2016 

3/35 

 

KLIMOR Spółka z ograniczon

ą

 odpowiedzialno

ś

ci

ą

, 81-035 Gdynia, ul. B. Krzywoustego 5 

Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-99  
Service – Fax: (+48 58) 783-98-88; Tel.: (+48 58) 783-99-50/51 Mobile: (+48) 510 098 081 

Information provided in this document is subject to change 

email: 

[email protected]

 – Office 

[email protected]

 – Service 

 

1. 

INTRODUCTION 

1.1 

Description of Control System 

The  control  system  is  specifically  designed  for  MCKT-HPX  AHUs.  The  control  algorithm,  making  use  of  up  to  5 
temperature sensors in total, enables highly efficient heat recovery from the air extracted from rooms. Application of 
EC  motors  in  MCKT-HPX  1  and  MCKT-HPX  2  as  well  as AC  motors controlled  with  inverters  in  MCKT-HPX3  also 
enables stepless adjustment of fan RPM in entire control range. 
The control system supports the heat pump as well as option’s air dampers and preliminary electric heater. 
The  room  panel  equipped  with  4-line  display,  enables  communication  between  a  user  and  the  control  system 
installed in the MCKT-HPX. A panel equipped with temperature sensor can be located in any room, which facilitates 
operation and improves the comfort of usage.  
The  application  of  the  MODBUS  RTU  protocol  enables  connecting  the  controller  to  the  facility’s  BMS  system  and 
remote control and adjustment of the AHU. 
 

1.2 

Functions of control system 

The control system is in charge of the following functions: 

•  Power supply: 1×230VAC – MCKT-HPX 1 i 3×400V MCKT-HPX 2 i MCKT-HPX 3 
•  power supply, protection and independent control of fan motors, heat pump compressor  
•  24VAC power supply of optional air damper actuators  
•  power supply of control panel 
•  2× communication ports RS 485  
•  3x analog outputs 0-10V 
•  5x non-voltage relay digital outputs, switched 
•  5x digital temperature sensor inputs 
•  4x non-voltage digital inputs 
•  2x analog inputs 0-10V 
•  2x quick transistorized output (PWM) 
•  weekly calendar with possible 4 time zones for each day 

 

1.3 

Electric protection 

The control system has to be energized in accordance with the wiring diagram and has to be protected with a circuit 
breaker with an appropriate rating for the receivers used.  
Protection of fans, heat pump compressor and compressor casing heater depend on their output and are provided on 
appropriate wiring diagrams. 
 

1.4 

Communication 

The  automatic  control  system  enables  communication  with  the  BMS  system  using  the  MODBUS  RTU  –RS485 
protocol. 

Summary of variables in point 9. 

 

2. 

SUPPORTED DEVICES 

2.1 

Fans 

The  control  system  enables  independent  control  using  0÷10V  voltage  signals  of  air  supply  and  air  exhaust  fans 
equipped  with  1-phase  EC  motors  for  MCKT-HPX  1  i  MCKT-HPX  2  and  3-phase  (3x230V)  AC  with  inverters  for 
MCKT-HPX 3 size. It also enables providing power supply and protecting each of them individually.   
 

2.1.1  RPM adjustment of MCKT-HPX 1 and MCKT-HPX 2 fan motors 

The controller provides a 0÷10V signal directly to the EC motor  
 

2.1.2  RPM adjustment of MCKT-HPX 3 fan motors 

The  controller  provides  the  0÷10V  signal  to  the  inverter  which  in  a  proportional  way  changes  frequency  of  the  fan 
motor current. 
AHUs are equipped with inverters with 1×230V 50Hz power supply, which control fan motors powered with 3x230V 
50Hz. Each inverter is equipped with control panel shown below.  

Содержание MCKT-HPX

Страница 1: ...83 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in this document is subject to change email klimor klimor pl Office serwis kl...

Страница 2: ...T HPX 1 AND MCKT HPX 2 FAN MOTORS 3 2 1 2 RPM ADJUSTMENT OF MCKT HPX 3 FAN MOTORS 3 2 2 HEAT EXCHANGER 5 2 3 HEAT PUMP 5 2 4 FILTERS 5 2 5 OPTIONAL DEVICES 5 2 5 1 PRELIMINARY ELECTRIC HEATER 5 2 5 2...

Страница 3: ...ply protection and independent control of fan motors heat pump compressor 24VAC power supply of optional air damper actuators power supply of control panel 2 communication ports RS 485 3x analog outpu...

Страница 4: ...ameter groups parameters and within parameters OK For selecting a parameter and for accepting changes to parameter settings Pressing OK for more than 1 s enters Adjust mode In Adjust mode it is possib...

Страница 5: ...ng the compressor Turning on off the 4 way valve switching the system operation Read out of high pressure gauge alert Read out of low pressure gauge alert Controlling the compressor casing heater The...

Страница 6: ...l system is the control panel it is also possible to control the equipment with the BMS in the MODBUS RTU protocol Picture 3 Control panel view 3 1 Assembly and connection of control panel The DEN16 C...

Страница 7: ...ESC back to STANDBY screen leaving edit mode and withdrawing changes Navigation in the simplified menu RIGHT LEFT scrolling menu right left Description of each controller screens see point 6 NOTE 1 Th...

Страница 8: ...important parameters of AHU operation Use the UP DOWN buttons to change parameters Implemented changes do not require confirmation with the OK button Changing parameters at screens 4 5 6 is only possi...

Страница 9: ...advanced settings 6 1 2 MAIN SCREEN dd current day hh mm current time X X 1 2 3 4 indication of operation in week mode timer and calendar zone in which the controller currently operates MODE MANUAL M...

Страница 10: ...5d operation in automatic mode separate settings for MO FR and separate ones for SA SU 7d operation in automatic mode common settings for MO SU Settings of MANUAL mode This screen enables setting pres...

Страница 11: ...es turning on fans regardless of the fan calendar in the MAX mode for the preset time 1min 5h once the preset time elapses the system switches back to the operation according to the ZONE MANUAL settin...

Страница 12: ...low pressure DI1 input 2 DI2 pressure gauge of air supply exhaust filter DI3 input 3 DI3 fire alarm DI4 input 4 DI4 pressure gauge of high pressure DI5 input 5 AIN0 fan inverter alarm DI6 input 6 AIN...

Страница 13: ...the reference sensor according to which temperature control will be carried out TN air supply temperature sensor 1 control of temperature in the air supply duct TN2 air supply temperature sensor 2 fi...

Страница 14: ...ence function Coff heat pump turn off threshold value in cooling sequence function Preliminary heater RunH1 ON OFF preliminary heater operation permit TzOn turn on temperature of the preliminary heate...

Страница 15: ...switching on communication with the use of the COM2 COM3 port and the MODBUS RTU RS485 data bus BR2 9600 19 200 data transmission speed for COM2 can only be changed in the STOP mode bits s BR3 9600 19...

Страница 16: ...ts in returning to normal operation 1 the first alarm from a particular input requires canceling 2 6 the number of alarms that needs to appear in an hour from the first alarm status in order for the a...

Страница 17: ...he system start when the Rpr anti frost protection function is activated Heat pump AFPraca YES NO operation permit of the heat pump compression Time blocks T1on activation delay of the fans after star...

Страница 18: ...revert to factory settings all parameters Ap App22 does not apply to the MCKT HPX AHU 6 1 3 6 ALARMS RESET 0 1 changing status into 0 enables alarm reset If a current alarm status does not require de...

Страница 19: ...3 9 Time Language Day setting the current weekday Time setting the current time Lang PL ANG language selection 6 1 3 10 Reverting the factory defaults Ustaw Dom YES NO reverting default parameters va...

Страница 20: ...graniczon odpowiedzialno ci 81 035 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in t...

Страница 21: ...graniczon odpowiedzialno ci 81 035 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in t...

Страница 22: ...graniczon odpowiedzialno ci 81 035 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in t...

Страница 23: ...graniczon odpowiedzialno ci 81 035 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in t...

Страница 24: ...raniczon odpowiedzialno ci 81 035 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in th...

Страница 25: ...raniczon odpowiedzialno ci 81 035 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in th...

Страница 26: ...raniczon odpowiedzialno ci 81 035 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in th...

Страница 27: ...02 Min set Hz value 10 Hz 303 Max set Hz value 50 Hz 341 Acceleration time in s from min to max Requested value 30 s 342 Breaking time in s from min to max Requested value 30 s MAIN MENU 190 Motor the...

Страница 28: ...ead out in a single frame cannot exceed 10 registers 20 bytes Max number of preset data in a single frame cannot exceed 5 registers 10 bytes Recommended cable UTP twisted pair In case of distance over...

Страница 29: ...rature sensor Read only CRS2 LSB Condition register 2 DS3present VDI1 VDI2 VDI3 VDI4 VDI5 DS5present DS4present VDI1 operation permit provided by the Calendar in case of operation in the ZONE mode VDI...

Страница 30: ...g sequence function 0 99 Read only 40013 CoolThOff MSB Cooler switch off threshold in cooling sequence function 0 99 Read only TO LSB Digital outputs 40014 OUTA MSB Analog output OUTA 0 255 Read only...

Страница 31: ...H2TzEn0 H2TzEn5 H2TzEn0 External temperature above which the secondary heater will not receive the operation permit C 0 30 Read only CTzEN LSB x x CTzEn5 CTzEn4 CTzEn3 CTzEn2 CTzEn1 CTzEn0 CTzEn5 CTz...

Страница 32: ...nsor temperature byte Read only Example of temperature calculation Tn DS1_HI 8 DS1_LO 16 E g DS1_HI 1 DS1_LO 120 Tn 376 16 23 5 C Device start condition using COM2 COM2ctrlSTART_bit bit in the 40019 M...

Страница 33: ...info regarding the alarm status to the controller LXHxB dimienstions without the equipment MCKT HPX 1 311 205 95 mm MCKT HPX 2 and 3 311 404 95 mm The preliminary heater s control module contains the...

Страница 34: ...o ci 81 035 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in this document is subject...

Страница 35: ...35 Gdynia ul B Krzywoustego 5 Fax 48 58 783 98 88 Tel 48 58 783 99 99 Service Fax 48 58 783 98 88 Tel 48 58 783 99 50 51 Mobile 48 510 098 081 Information provided in this document is subject to chang...

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