TJXTREME
Installation and Operation Manual
PG 12/36
REV: A (5/8/2020)
6.
List of Tools and Supplies
6.1.
Standard Tool List (Required)
6.1.1.
Basic mechanic’s 3/8” drive socket sets with extensions
•
Inch Size Sockets (1/4” –
1” Hex)
•
Metric Size Sockets (6mm
–
20mm Hex)
6.1.2.
Basic mechanic’s combination wrenches (box/open
-end)
•
Inch Size Wrenches (1/4” –
1” Hex)
•
Metric Size Wrenches (6mm
–
20mm Hex)
6.1.3.
Basic mechanic’s screwdriver set (Philips, Flat Head)
6.1.4.
Torx driver, or socket set (T30-T50)
6.1.5.
Diagonal Cutter/Wire Cutter Pliers
6.1.6.
Wire Strippers
6.1.7.
Wire Terminal Crimpers
6.1.8.
Slip-Joint Pliers
6.1.9.
Vise Grips, or Locking Pliers
6.1.10.
Utility Knife, or Utility Razor blade
6.1.11.
Magnetic retrieval tool
6.2.
Special Tool List (Recommended)
6.2.1.
Power Drill. Right-angle drill (close quarters) beneficial
6.2.2.
3/16”
Metal-
cutting drill Bit (2” long minimum)
6.2.3.
5/16” Metal
-
cutting drill Bit (2” long minimum),
or variable
sized “Step
-
Drill” (Uni
-bit)
6.2.4.
10-100 ft-lbs. torque wrench
6.2.5.
20-150 in-lbs. torque wrench
6.2.6.
Multi-Meter for 12V DC electrical systems, or equivalent
6.2.7.
12V DC Test Light, or equivalent
6.2.8.
Trim Panel Tool, for removing wiring and body clips, when needed
6.3.
Shop Consumables List (Recommended)
6.3.1.
Quality Electrical tape
6.3.2.
Di-electric grease for electrical connections
6.3.3.
Heat Shrink tubing for electrical connections
6.3.4.
Medium-Strength ThreadLocker (i.e., Blue Loctite® PN 242), or equivalent
6.3.5.
Low-Strength ThreadLocker (i.e., Purple Loctite® PN 222), or equivalent
6.3.6.
Black/Clear Silicone for drilling holes in body
6.3.7.
Sand Paper, or Wire Brushes for installing ground wires
6.3.8.
Extra plastic zip ties > 6” long
6.3.9.
Extra NPT sealant (i.e., Kleinn Air Horn Juice, Teflon tape, etc.)
6.3.10.
Touch-up paint for frame/chassis/body
6.3.11.
Typical cleanup supplies
End of Section
