KIRLOSKAR i-HT Скачать руководство пользователя страница 49

IOM/i_HT                                                                                                                              Issue Date: 26/06/2009 
Page 49 of 50

                                                                                                        

Last Revision:26/10/2009 

 

equipment  is  recommended  but  locally  approved  equipment  of  suitable  rating  may  be  used.  While  lifting, 
the equipment adjusts the center of gravity, so that it is balanced properly. 
 
Do not place fingers or hands etc into the suction or discharge pipe outlets and do not touch the impeller, if 
rotated  this  may  cause  severe  injury.  To  prevent  ingress  of  any  objects,  retain  the  protection  covers  or 
packaging  in  place  until  removal  is  necessary  for  installation.  If  the  packaging  or  suction  and  discharge 
covers are removed for inspection purposes, replace afterwards to protect the pump and maintain safety. 

 
4.

 

SAFETY INSTRUCTIONS WHILE ASSEMBLY & INSTALLATION 

 

Shaft  alignment  must  be  checked  again  after  the  final  positioning  of  the  pump  unit  and  connection  to 
pipework as this may have disturbed the pump or motor mounting positions. If hot liquids [above 80

°

C] are 

being pumped, alignment should be checked and reset with the pump and motor at their normal operating 
temperature. If this is not possible, KBL can supply estimated initial offset figures to suit extreme operating 
temperatures. Failure to support suction and delivery pipework may result in distortion of the pump casing, 
with the possibility of early pump failure. 

 
5.

 

SAFETY INSTRUCTIONS WHILE COMMISSIONING & OPERATION 

 

Never  attempt  adjustments  while  the  pump  is  running,  unless  otherwise  specified  in  the  operation, 
maintenance manual. 
 
Do  not  touch  any  moving  or  rotating  parts.  Guards  are  provided  to  prevent  access  to  these  parts,  where 
they have been removed for maintenance they must be replaced before operating the equipment. 
 
Check  that  pump  is  primed.  Pump  should never  be  run  dry as  the  pumped  liquid acts  as  lubricant  for  the 
close running fits surrounding impeller and damage will be incurred. 
 
Failure to supply the stuffing box or mechanical seal with cooling of flush water may result in damage and 
premature failure of the pump. 
 
Do not touch surfaces, which during normal running will be sufficiently hot to cause injury. Note that these 
surfaces remain hot after the pump has stopped, allow sufficient time for cooling before maintenance. Be 
cautious and note that other parts of the pump may become hot if a fault is developing. 
 
Do not operate water pumps in temperatures below freezing point, without first checking that the pumped 
fluid  is  not  frozen  and  the  pump  is  free  to  turn.  Pumps  in  these  environments  should  be  drained  down 
during inactivity and re-primed before starting. 
 
In  addition  to  local  or  site  regulations  for  noise  protection,  KBL  recommend  the  use  of  personal  ear 
protection  equipment  in  all  enclosed  pump  rooms  and  particularly  those  containing  diesel  engines.  Care 
must be taken to ensure that any audible alarm or warning signal can be heard with car defenders worn. 
 
Be  aware  of  the  hazards  relating  to  the  pump  fluid,  especially  the  danger  from  inhalation  of  noxious  and 
toxic  gases,  skin  and  eye  contact  or  penetration.  Obtain  and  understand  the  hazardous  substance  data 
sheets relating to the pumped fluid and note the recommended emergency and first aid procedures. 

 
6.

 

SAFETY INSTRUCTIONS WHILE MAINTENANCE & SERVICING 

 

Do not attempt repairs of the pump or its accessories which you do not know. Use proper tools. 
 
Before  attempting  any  maintenance  on  a  pump  particularly  if  it  has  been  handling  any  form  of  hazardous 
liquid,  it  should  be  ensured  that  the  unit  is  safe  to  work  on.  The  pump  must  be  flushed  thoroughly  with 
suitable cleaner to purge away any of the product left in the pump components. 
 
This  should  be  carried  out  by  the  plant  operator  and  a  certificate  of  cleanliness  obtained  before  starting 
work.  To  avoid  any  risk  to  health  it  is  also advisable  to  wear protective clothing  as  recommended by  the 
site safety officer especially when removing old packing, which may be contaminated. 

Содержание i-HT

Страница 1: ...INSTRUCTIONS ON INSTALLATION OPERATION AND MAINTENANCE FOR KIRLOSKAR PUMP TYPE i HT...

Страница 2: ......

Страница 3: ...ULING 8 SPARE PART LIST AND CROSS SECTIONAL DRAWINGS 9 GENERAL OUTLINE DIMENSIONS Please ensure these instructions are read fully before installation and operation of the pump Please furnish complete...

Страница 4: ...g This construction enables to remove the rotating unit for inspection and repairs by just removing upper half casing and without disturbing alignment pipe connection or prime mover 1 3 Pumps when pro...

Страница 5: ...quipment for maintaining safe working practices at all times 2 1 1 KBL products are designed for installation in designated areas which are to be kept clean and free of obstructions that may restrict...

Страница 6: ...injury or death 2 5 Within the manual safety instructions are marked with safety symbols Hazard This symbol refers to general mechanical aspects of safety Hazard This symbol refers to electrical safe...

Страница 7: ...itional rust preventive should be applied to all unpainted carbon steel or cast iron parts and should not be removed until final installation 2 6 3 2 Long Term Storage If the pump is not to be install...

Страница 8: ...touch the impeller if rotated this may cause severe injury To prevent ingress of any objects retain the protection covers or packaging in place until removal is necessary for installation If the pack...

Страница 9: ...bricated 3 3 Location The pump should be installed as near the liquid source as possible with the shortest and most direct suction pipe practically The pump should be installed with sufficient accessi...

Страница 10: ...me with approved grouting procedure 3 6 Grouting procedure Grout compensates for uneven foundation distributes weight of unit and prevents shifting Use an approved non shrinking grout as follows after...

Страница 11: ...or shifting of the machines c Wear of the bearings 3 8 Suction and Discharge Piping When installing the pump piping make sure to observe the following precautions Piping should always run to the pump...

Страница 12: ...IOM i_HT Issue Date 26 06 2009 Page 12 of 50 Last Revision 26 10 2009...

Страница 13: ...tect the pump from excessive back pressure and reverse rotation of the unit and to prevent back flow into the pump in case of stoppage or failure of the driver The discharge valve is used in priming s...

Страница 14: ...art the pump driver 4 2 6 When the pump is operating at full speed open the discharge valve slowly Do not operate pump for prolonged periods with closed discharge valve so as to avoid overheating The...

Страница 15: ...on and discharge gauge readings 4 4 Stopping a Slowly close delivery valve and shut down driving unit in accordance with manufacturer s instructions b Shut off external sealing liquid supply if suppli...

Страница 16: ...Bearing DE Deep Groove Ball Bearing Bearing NDE Angular Contact Paired Bearing Face to Face i HT 06 BA 1 6306 7306 BECB i HT 08 BA i HT 12 CA i HT 08 BD i HT 08 BE i HT 10 DE i HT 12 CF i HT 12 CG i...

Страница 17: ...suited withdrawal equipment CAUTION Damage can be caused by exerting force against the outer ring of a ball bearing Ball bearings should not be dismantled Clean bearings thoroughly with an approved fl...

Страница 18: ...hours To recharge the bearings with fresh grease use a grease gun and feed through the two grease nipples provided DO NOT APPLY LUBRICANT WHEN PUMP IS RUNNING After 10 000 hours or two years whicheve...

Страница 19: ...0 230 0 370 i HT12CA 1 145 000 145 040 144 690 144 790 0 210 0 350 i HT12CF 1 145 000 145 040 144 690 144 790 0 210 0 350 i HT12CG 1 145 000 145 040 144 690 144 790 0 210 0 350 i HT12DA 1 175 000 175...

Страница 20: ...Entry 12 i HT12BE 210 180 Double Entry 13 i HT12BF 245 205 Double Entry 14 i HT12CA 286 210 Double Entry 15 i HT12CF 286 210 Double Entry 16 i HT12CG 286 255 Double Entry 17 i HT12DA 303 230 Double E...

Страница 21: ...x Details Sr No i HT Model Mech seal 1 i HT06BA i HT08BA i HT12CA i HT08BD i HT08BE i HT10DE i HT12CF i HT12CG 35 2 i HT12BA i HT12DA i HT15BA i HT12EA i HT15DA i HT10BA i HT10BD i HT10BE i HT12BD i H...

Страница 22: ...IOM i_HT Issue Date 26 06 2009 Page 22 of 50 Last Revision 26 10 2009 5 9 Interchangeability of Components Two Stage...

Страница 23: ...nd eye contact or penetration Obtain and understand the hazardous substance data sheets relating to the pumped fluid and note the recommended emergency and first aid procedures Before attempting any m...

Страница 24: ...akage Hand test bearing housing for any sign of temperature Voltage and current EVERY MONTH Check bearing temperature with thermometer EVERY 3 MONTHS Check grease lubricated bearings for saponificatio...

Страница 25: ...TE Retaining nut and lock washer are not used on the drive end bearing 7 Remove shoulder rings 19900 from the shaft Remove oil seals 50000 from the supporting frame 22000 8 Slide stuffing box inserts...

Страница 26: ...o the groove in each insert 97900 8 Slide inset 97900 over shaft with guide vane at top position 9 Fit shoulder ring 19900 onto shaft then press oil seal 50000 into insert 10 Heat the ball bearing 260...

Страница 27: ...mmercial cup grease on both gasket surfaces Carefully align the inner edge of the gasket with the insert O rings 20 Lower the upper half casing 12200 into place and install casing joint nuts NOTE When...

Страница 28: ...of the upper half casing 5 Tap the inserts 979 with a soft hammer to break the seat between the insert and lower half casing and lift the rotating unit out of the lower half casing 6 Remove the bearin...

Страница 29: ...Slide insert 979 tightened with cartridge mechanical seal with gland nuts liquid deflectors 236 bearing cover 271 simultaneously over the shaft 8 Ensure that no foreign particle should enter in beari...

Страница 30: ...T THE O RINGS 522 1 ARE NOT CUT OR PUNCHED AND THE GASKET IS HARD AGAINST THE O RINGS 18 Insert the locating pin 611 and drive them home 19 Tighten the bearing cartridge with both upper and lowers hal...

Страница 31: ...IOM i_HT Issue Date 26 06 2009 Page 31 of 50 Last Revision 26 10 2009...

Страница 32: ...e sequence stated in Fig STUD SIZE TIGHTENING TORQUES M16 M20 M24 160 N meters 360 N meters 600 N meters 2 Tightening sequence 2 1 Tighten the four corner stud marked X 1 2 3 and 4 2 2 Work outward al...

Страница 33: ...IOM i_HT Issue Date 26 06 2009 Page 33 of 50 Last Revision 26 10 2009...

Страница 34: ...7 i HT10BE 8 i HT10DE 198 202 9 i HT10ED 256 260 10 i HT12BA 256 260 11 i HT12BD 12 i HT12BE 13 i HT12BF 14 i HT12CA 198 202 15 i HT12CF 16 i HT12CG 17 i HT12DA 256 260 18 i HT12DF 19 i HT12EA 256 260...

Страница 35: ...ING HALF LOWER IMPELLER WEARING RING SHOULDER RING BEARINF HOUSING DE BEARING HOUSING NDE BALL BEARING BEARING COVER DE BEARING COVER NDE BEARING COVER DE NDE KEY IMPELLER KEY COUPLING LOCK NUT BEARIN...

Страница 36: ...IOM i_HT Issue Date 26 06 2009 Page 36 of 50 Last Revision 26 10 2009...

Страница 37: ...IOM i_HT Issue Date 26 06 2009 Page 37 of 50 Last Revision 26 10 2009...

Страница 38: ...IOM i_HT Issue Date 26 06 2009 Page 38 of 50 Last Revision 26 10 2009...

Страница 39: ...IOM i_HT Issue Date 26 06 2009 Page 39 of 50 Last Revision 26 10 2009 9 GENERAL OUTLINE DIMENSIONS...

Страница 40: ...IOM i_HT Issue Date 26 06 2009 Page 40 of 50 Last Revision 26 10 2009...

Страница 41: ...IOM i_HT Issue Date 26 06 2009 Page 41 of 50 Last Revision 26 10 2009...

Страница 42: ...IOM i_HT Issue Date 26 06 2009 Page 42 of 50 Last Revision 26 10 2009...

Страница 43: ...IOM i_HT Issue Date 26 06 2009 Page 43 of 50 Last Revision 26 10 2009...

Страница 44: ...IOM i_HT Issue Date 26 06 2009 Page 44 of 50 Last Revision 26 10 2009...

Страница 45: ...IOM i_HT Issue Date 26 06 2009 Page 45 of 50 Last Revision 26 10 2009...

Страница 46: ...IOM i_HT Issue Date 26 06 2009 Page 46 of 50 Last Revision 26 10 2009...

Страница 47: ...IOM i_HT Issue Date 26 06 2009 Page 47 of 50 Last Revision 26 10 2009...

Страница 48: ...ent noise level exceeds locally defined safe levels Safety glasses or goggles or face shield should be worn where working with pressurized systems and hazardous substances Other personal protection eq...

Страница 49: ...d Failure to supply the stuffing box or mechanical seal with cooling of flush water may result in damage and premature failure of the pump Do not touch surfaces which during normal running will be suf...

Страница 50: ...mask or respirator when working with packing and gasket contain fibrous material as these can be hazardous when the fibrous dust is inhaled Be cautious if other supplier s components have been substi...

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