background image

Kelly

Kelly

Kelly

Kelly Full

Full

Full

Full Bridge

Bridge

Bridge

Bridge Permanent

Permanent

Permanent

Permanent Magnet

Magnet

Magnet

Magnet Motor

Motor

Motor

Motor Dc

Dc

Dc

Dc Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3.

3.

3.

3.2

2

2

2

Page 9

J2

J2

J2

J2 Pin

Pin

Pin

Pin Definition

Definition

Definition

Definition

1-

1-

1-

1- PWR

PWR

PWR

PWR:::: Control

Control

Control

Controller

ler

ler

ler power

power

power

power supply

supply

supply

supply (input)

(input)

(input)

(input)

2-

2-

2-

2- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal rrrreturn,

eturn,

eturn,

eturn, or

or

or

or power

power

power

power supply

supply

supply

supply ground

ground

ground

ground

3-

3-

3-

3- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal rrrreturn

eturn

eturn

eturn

4-

4-

4-

4- Motor

Motor

Motor

Motor temperature

temperature

temperature

temperature input.

input.

input.

input.

5-

5-

5-

5- Throttle

Throttle

Throttle

Throttle analog

analog

analog

analog input,

input,

input,

input, 0-5V

0-5V

0-5V

0-5V

6-

6-

6-

6- B

B

B

Brake

rake

rake

rake analog

analog

analog

analog input

input

input

input,,,, 0-5V

0-5V

0-5V

0-5V

7-

7-

7-

7- 5V

5V

5V

5V supply

supply

supply

supply output

output

output

output .<40mA

.<40mA

.<40mA

.<40mA

8-

8-

8-

8- Micro_SW:

Micro_SW:

Micro_SW:

Micro_SW: Throttle

Throttle

Throttle

Throttle switch

switch

switch

switch input

input

input

input

9-

9-

9-

9- R

R

R

Reverse

everse

everse

everse switch

switch

switch

switch input

input

input

input

10-

10-

10-

10- Brake

Brake

Brake

Brake switch

switch

switch

switch input

input

input

input

11-

11-

11-

11- Reserved

Reserved

Reserved

Reserved

12-

12-

12-

12- Reserved

Reserved

Reserved

Reserved

13-

13-

13-

13- Reserved

Reserved

Reserved

Reserved

14-

14-

14-

14- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal rrrreturn

eturn

eturn

eturn

Notes:

Notes:

Notes:

Notes:

1.

1.

1.

1. All

All

All

All RTN

RTN

RTN

RTN pins

pins

pins

pins are

are

are

are internally

internally

internally

internally connected.

connected.

connected.

connected.

2.

2.

2.

2. Two

Two

Two

Two PWR

PWR

PWR

PWR pins,

pins,

pins,

pins, J1-

J1-

J1-

J1-1

1

1

1 and

and

and

and J2-1,

J2-1,

J2-1,

J2-1, are

are

are

are internally

internally

internally

internally connected.

connected.

connected.

connected. It

It

It

It’’’’s

s

s

s recommended

recommended

recommended

recommended to

to

to

to use

use

use

use J1-

J1-

J1-

J1-

1

1

1

1 to

to

to

to supply

supply

supply

supply peripherals

peripherals

peripherals

peripherals like

like

like

like alarm

alarm

alarm

alarm and

and

and

and contactor

contactor

contactor

contactor.... Twist

Twist

Twist

Twist peripheral

peripheral

peripheral

peripheral wires

wires

wires

wires with

with

with

with PWR

PWR

PWR

PWR is

is

is

is

the

the

the

the preferred

preferred

preferred

preferred for

for

for

for EMC.

EMC.

EMC.

EMC. Recirculation

Recirculation

Recirculation

Recirculation diodes

diodes

diodes

diodes are

are

are

are provided

provided

provided

provided in

in

in

in the

the

the

the controller

controller

controller

controller to

to

to

to PWR

PWR

PWR

PWR for

for

for

for

alarm

alarm

alarm

alarm and

and

and

and Contactor

Contactor

Contactor

Contactor coil

coil

coil

coil driver.

driver.

driver.

driver.

3.

3.

3.

3. Kelly

Kelly

Kelly

Kelly Ampmeter

Ampmeter

Ampmeter

Ampmeter positive

positive

positive

positive connect

connect

connect

connect to

to

to

to 5V

5V

5V

5V power

power

power

power supply

supply

supply

supply of

of

of

of controller,

controller,

controller,

controller, negative

negative

negative

negative to

to

to

to J1-2.

J1-2.

J1-2.

J1-2.

4.

4.

4.

4. Switch

Switch

Switch

Switch to

to

to

to ground

ground

ground

ground is

is

is

is active.

active.

active.

active. Open

Open

Open

Open switch

switch

switch

switch is

is

is

is inactive

inactive

inactive

inactive....

Caution:

Caution:

Caution:

Caution: Make

Make

Make

Make sure

sure

sure

sure all

all

all

all connections

connections

connections

connections are

are

are

are correct

correct

correct

correct before

before

before

before apply

apply

apply

applying

ing

ing

ing power.

power.

power.

power. O

O

O

Otherwise

therwise

therwise

therwise it

it

it

it may

may

may

may

damage

damage

damage

damage the

the

the

the controller!

controller!

controller!

controller! Please

Please

Please

Please securely

securely

securely

securely wire

wire

wire

wire B-

B-

B-

B- before

before

before

before applying

applying

applying

applying power.

power.

power.

power. It's

It's

It's

It's preferred

preferred

preferred

preferred to

to

to

to place

place

place

place

contactor

contactor

contactor

contactor or

or

or

or breaker

breaker

breaker

breaker on

on

on

on B+.Please

B+.Please

B+.Please

B+.Please place

place

place

place precharge

precharge

precharge

precharge resistor

resistor

resistor

resistor on

on

on

on any

any

any

any breaker!

breaker!

breaker!

breaker! It

It

It

It can

can

can

can cause

cause

cause

cause

damage

damage

damage

damage without

without

without

without it!!!

it!!!

it!!!

it!!!

Содержание PM12151H

Страница 1: ...3 2 Oct 2009 PM24101 PM24101 PM24101 PM24101 PM24201 PM24201 PM24201 PM24201 PM24 PM24 PM24 PM243 3 3 301 01 01 01 PM PM PM PM36 36 36 36101 101 101 101 PM PM PM PM36 36 36 362 2 2 201 01 01 01 PM481...

Страница 2: ...anual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 1 Contents Contents Contents Contents Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Main Features and Specifications 3 2 1 General functions...

Страница 3: ...he controller If you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controllers provide efficient smooth and quite controls for electrical vehicl...

Страница 4: ...tarts at 0 6 Two RS232 ports Both can be used for configuration 7 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 8 Provide 5V sensor supply 9 3 switch inputs Defau...

Страница 5: ...rotection Disable operation if power up with non zero throttle Brake switch is used to start regen Able to control and change the motor s running direction directly Full Programmable with RS 232 Softw...

Страница 6: ...A 24V 12V 24V Yes PM24301 300A 120A 24V 12V 24V Yes PM36101 100A 40A 36V 24V 36V Yes PM36201 200A 80A 36V 24V 36V Yes PM48101 100A 40A 48V 24V 48V Yes PM48201 200A 80A 48V 24V 48V Yes PM48301 300A 120...

Страница 7: ...e controller should be fastened to a clean flat metal surface with four screws Applying silicon gel or other thermal conductive material to contact surface will enhance thermal performance Sufficient...

Страница 8: ...Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 7 Height 62 millimeters Figure Figure Figure Figure 1 1 1 1 mo...

Страница 9: ...power supply supply supply supply output output output output The The The The pin pin pin pin is is is is Red Red Red Red LED LED LED LED for for for for S N S N S N S N less less less less 08XXXXXX 0...

Страница 10: ...to to to to supply supply supply supply peripherals peripherals peripherals peripherals like like like like alarm alarm alarm alarm and and and and contactor contactor contactor contactor Twist Twist...

Страница 11: ...User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 10 3 2 2 3 2 2 3 2 2 3 2 2 Standard Standard Standard Standard Wiring Wiring Wiring Wiring of of of of PM PM PM PM Motor Motor Mot...

Страница 12: ...tor Motor Motor Dc Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 11 Figure Figure Figure Figure 6 6 6 6 120V...

Страница 13: ...Table 1 Make sure the wire is connected correctly Turn the PWR switch on The LED should blink then keep on when the controller operates normally If this does not happen check continuity of the PWR and...

Страница 14: ...tain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the controller by connecting a load such as a contactor coil resistor or a horn a...

Страница 15: ...battery voltage and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 3 Please note there could be 2 error with Overvoltage setting 1 3 Low voltage error 1 The...

Страница 16: ...ttle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and speed...

Страница 17: ...Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Cont...

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