background image

Kelly

Kelly

Kelly

Kelly Full

Full

Full

Full Bridge

Bridge

Bridge

Bridge Permanent

Permanent

Permanent

Permanent Magnet

Magnet

Magnet

Magnet Motor

Motor

Motor

Motor Dc

Dc

Dc

Dc Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3.

3.

3.

3.2

2

2

2

Page 4

2.2

2.2

2.2

2.2 Features

Features

Features

Features

Intelligence with powerful microprocessor.

Synchronous rectification, ultra low drop, and fast PWM to achieve very high efficiency.

Current limit and torque control. Configurable torque mode and speed mode.

Low EMC.

•LED fault code helps user debugging.

Battery protection: Current cutback, shutdown and warning at low battery.

Rugged aluminum housing for maximum heat dissipation.

Thermal protection: Current cuts back at low temperature and high temperature to protect

battery and controller.

High pedal protection: Disable operation if power up with non-zero throttle.

Brake switch is used to start regen.

Able to control and change the motor’s running direction directly.

•Full Programmable with RS-232. Software upgradeable. Free Windows GUI software.
•Three modes of regen: brake switch regen, release throttle regen, 0-5V signal regen.
•No adjustment.

2.3

2.3

2.3

2.3 Specifications

Specifications

Specifications

Specifications

Frequency of Operation: 16.6kHz.

Standby Battery Current: < 1mA.

5V Sensor Supply Current: 40mA.

Supply Voltage, PWR, 18V to B+ (8V to 30V for Controllers rated equal 24V)

Supply Current,PWR,150mA.

Standard Throttle Input: 0-5 Volts. Producing 0-5V signal with 3-wire pot.

Analog Brake and Throttle Input: 0-5 Volts.

Reverse Alarm, Main Contactor Coil Driver, Meter.

•Full Power Temperature Range: 0

to 50

(controller case temperature).

•Operating Temperature Range: -30

to 90

, 100

shutdown (controller case temperature).

Motor Current Limit, 1 minutes: 100A-600A.depending on model.

Motor Current Limit, continuous:40A-240A, depending on model.

Max Battery Current :Configurable.

Содержание PM12151H

Страница 1: ...3 2 Oct 2009 PM24101 PM24101 PM24101 PM24101 PM24201 PM24201 PM24201 PM24201 PM24 PM24 PM24 PM243 3 3 301 01 01 01 PM PM PM PM36 36 36 36101 101 101 101 PM PM PM PM36 36 36 362 2 2 201 01 01 01 PM481...

Страница 2: ...anual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 1 Contents Contents Contents Contents Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Main Features and Specifications 3 2 1 General functions...

Страница 3: ...he controller If you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controllers provide efficient smooth and quite controls for electrical vehicl...

Страница 4: ...tarts at 0 6 Two RS232 ports Both can be used for configuration 7 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 8 Provide 5V sensor supply 9 3 switch inputs Defau...

Страница 5: ...rotection Disable operation if power up with non zero throttle Brake switch is used to start regen Able to control and change the motor s running direction directly Full Programmable with RS 232 Softw...

Страница 6: ...A 24V 12V 24V Yes PM24301 300A 120A 24V 12V 24V Yes PM36101 100A 40A 36V 24V 36V Yes PM36201 200A 80A 36V 24V 36V Yes PM48101 100A 40A 48V 24V 48V Yes PM48201 200A 80A 48V 24V 48V Yes PM48301 300A 120...

Страница 7: ...e controller should be fastened to a clean flat metal surface with four screws Applying silicon gel or other thermal conductive material to contact surface will enhance thermal performance Sufficient...

Страница 8: ...Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 7 Height 62 millimeters Figure Figure Figure Figure 1 1 1 1 mo...

Страница 9: ...power supply supply supply supply output output output output The The The The pin pin pin pin is is is is Red Red Red Red LED LED LED LED for for for for S N S N S N S N less less less less 08XXXXXX 0...

Страница 10: ...to to to to supply supply supply supply peripherals peripherals peripherals peripherals like like like like alarm alarm alarm alarm and and and and contactor contactor contactor contactor Twist Twist...

Страница 11: ...User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 10 3 2 2 3 2 2 3 2 2 3 2 2 Standard Standard Standard Standard Wiring Wiring Wiring Wiring of of of of PM PM PM PM Motor Motor Mot...

Страница 12: ...tor Motor Motor Dc Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 11 Figure Figure Figure Figure 6 6 6 6 120V...

Страница 13: ...Table 1 Make sure the wire is connected correctly Turn the PWR switch on The LED should blink then keep on when the controller operates normally If this does not happen check continuity of the PWR and...

Страница 14: ...tain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the controller by connecting a load such as a contactor coil resistor or a horn a...

Страница 15: ...battery voltage and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 3 Please note there could be 2 error with Overvoltage setting 1 3 Low voltage error 1 The...

Страница 16: ...ttle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and speed...

Страница 17: ...Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Cont...

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