background image

Kelly

Kelly

Kelly

Kelly Full

Full

Full

Full Bridge

Bridge

Bridge

Bridge Permanent

Permanent

Permanent

Permanent Magnet

Magnet

Magnet

Magnet Motor

Motor

Motor

Motor Dc

Dc

Dc

Dc Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3.

3.

3.

3.2

2

2

2

Page 8

3.2

3.2

3.2

3.2 Connections

Connections

Connections

Connections

3.2.1

3.2.1

3.2.1

3.2.1 Front

Front

Front

Front Panel

Panel

Panel

Panel of

of

of

of PM

PM

PM

PM Motor

Motor

Motor

Motor Controller:

Controller:

Controller:

Controller:

Four metal bars and two plugs (J1, J2) are provided for connecting to the battery, motor

and control signals in the front of the controller shown as Figure 3.

Figure

Figure

Figure

Figure 3

3

3

3::::

Front panel of PM motor controller

B+:

B+:

B+:

B+: Ba

Ba

Ba

Battery

ttery

ttery

ttery positive

positive

positive

positive

B-:

B-:

B-:

B-: Battery

Battery

Battery

Battery negative

negative

negative

negative

M

M

M

M+

+

+

+:::: armature

armature

armature

armature positive

positive

positive

positive

M

M

M

M----:::: armature

armature

armature

armature negative

negative

negative

negative

Figure

Figure

Figure

Figure 4

4

4

4:::: The

The

The

The connecting

connecting

connecting

connecting diagram

diagram

diagram

diagram of

of

of

of J1

J1

J1

J1 and

and

and

and J2

J2

J2

J2

J1

J1

J1

J1 Pin

Pin

Pin

Pin Definition

Definition

Definition

Definition

1-

1-

1-

1-

PWR

PWR

PWR

PWR:::: Control

Control

Control

Controller

ler

ler

ler power

power

power

power supply

supply

supply

supply (output).

(output).

(output).

(output). The

The

The

The pin

pin

pin

pin is

is

is

is

Red

Red

Red

Red LED

LED

LED

LED for

for

for

for S/N

S/N

S/N

S/N less:

less:

less:

less: 08XXXXXX

08XXXXXX

08XXXXXX

08XXXXXX....

2-

2-

2-

2-

Current

Current

Current

Current meter

meter

meter

meter <200mA.

<200mA.

<200mA.

<200mA.

3-

3-

3-

3-

Main

Main

Main

Main contactor

contactor

contactor

contactor driver

driver

driver

driver <

<

<

<4

4

4

400mA.

00mA.

00mA.

00mA.

4-

4-

4-

4-

Alarm:

Alarm:

Alarm:

Alarm:

To

To

To

To drive

drive

drive

drive reverse

reverse

reverse

reverse beeper.

beeper.

beeper.

beeper. <200mA

<200mA

<200mA

<200mA

5-

5-

5-

5-

RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal return

return

return

return

6-

6-

6-

6-

Green

Green

Green

Green LED:

LED:

LED:

LED: Running

Running

Running

Running indication

indication

indication

indication

7-

7-

7-

7-

RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal return

return

return

return

8-

8-

8-

8- RS232

RS232

RS232

RS232 receiv

receiv

receiv

receiver

er

er

er

9-

9-

9-

9- RS232

RS232

RS232

RS232 transmitt

transmitt

transmitt

transmitter

er

er

er

10-

10-

10-

10- CAN

CAN

CAN

CAN bus

bus

bus

bus high

high

high

high

11-

11-

11-

11- CAN

CAN

CAN

CAN bus

bus

bus

bus low

low

low

low

12-

12-

12-

12- Reserved

Reserved

Reserved

Reserved

13-

13-

13-

13- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal rrrreturn,

eturn,

eturn,

eturn, or

or

or

or power

power

power

power supply

supply

supply

supply return

return

return

return

14-

14-

14-

14- Red

Red

Red

Red LED:

LED:

LED:

LED: F

F

F

Fault

ault

ault

ault code

code

code

code.... The

The

The

The pin

pin

pin

pin is

is

is

is PWR

PWR

PWR

PWR for

for

for

for S/N

S/N

S/N

S/N less:

less:

less:

less: 08XXXXXX

08XXXXXX

08XXXXXX

08XXXXXX....

Содержание PM12151H

Страница 1: ...3 2 Oct 2009 PM24101 PM24101 PM24101 PM24101 PM24201 PM24201 PM24201 PM24201 PM24 PM24 PM24 PM243 3 3 301 01 01 01 PM PM PM PM36 36 36 36101 101 101 101 PM PM PM PM36 36 36 362 2 2 201 01 01 01 PM481...

Страница 2: ...anual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 1 Contents Contents Contents Contents Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Main Features and Specifications 3 2 1 General functions...

Страница 3: ...he controller If you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controllers provide efficient smooth and quite controls for electrical vehicl...

Страница 4: ...tarts at 0 6 Two RS232 ports Both can be used for configuration 7 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 8 Provide 5V sensor supply 9 3 switch inputs Defau...

Страница 5: ...rotection Disable operation if power up with non zero throttle Brake switch is used to start regen Able to control and change the motor s running direction directly Full Programmable with RS 232 Softw...

Страница 6: ...A 24V 12V 24V Yes PM24301 300A 120A 24V 12V 24V Yes PM36101 100A 40A 36V 24V 36V Yes PM36201 200A 80A 36V 24V 36V Yes PM48101 100A 40A 48V 24V 48V Yes PM48201 200A 80A 48V 24V 48V Yes PM48301 300A 120...

Страница 7: ...e controller should be fastened to a clean flat metal surface with four screws Applying silicon gel or other thermal conductive material to contact surface will enhance thermal performance Sufficient...

Страница 8: ...Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 7 Height 62 millimeters Figure Figure Figure Figure 1 1 1 1 mo...

Страница 9: ...power supply supply supply supply output output output output The The The The pin pin pin pin is is is is Red Red Red Red LED LED LED LED for for for for S N S N S N S N less less less less 08XXXXXX 0...

Страница 10: ...to to to to supply supply supply supply peripherals peripherals peripherals peripherals like like like like alarm alarm alarm alarm and and and and contactor contactor contactor contactor Twist Twist...

Страница 11: ...User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 10 3 2 2 3 2 2 3 2 2 3 2 2 Standard Standard Standard Standard Wiring Wiring Wiring Wiring of of of of PM PM PM PM Motor Motor Mot...

Страница 12: ...tor Motor Motor Dc Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 11 Figure Figure Figure Figure 6 6 6 6 120V...

Страница 13: ...Table 1 Make sure the wire is connected correctly Turn the PWR switch on The LED should blink then keep on when the controller operates normally If this does not happen check continuity of the PWR and...

Страница 14: ...tain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the controller by connecting a load such as a contactor coil resistor or a horn a...

Страница 15: ...battery voltage and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 3 Please note there could be 2 error with Overvoltage setting 1 3 Low voltage error 1 The...

Страница 16: ...ttle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and speed...

Страница 17: ...Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Cont...

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