background image

Kelly

Kelly

Kelly

Kelly Full

Full

Full

Full Bridge

Bridge

Bridge

Bridge Permanent

Permanent

Permanent

Permanent Magnet

Magnet

Magnet

Magnet Motor

Motor

Motor

Motor Dc

Dc

Dc

Dc Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3.

3.

3.

3.2

2

2

2

Page 13

Chapter

Chapter

Chapter

Chapter 4

4

4

4

Maintenance

Maintenance

Maintenance

Maintenance

There are no user-serviceable parts inside the controllers. Do not attempt to open the

controller, or will void warranty. However, cleaning the controller exterior periodically should be
necessary.

The controller is inherently a high power device. When working with any battery powered

vehicle, proper safety precautions should be taken. These include, but are not limited to, proper
training, wearing eye protection, avoiding loose clothing and jewelry, and using insulated tools.

4.1

4.1

4.1

4.1 Cleaning

Cleaning

Cleaning

Cleaning

Although the controller requires virtually no maintenance after properly installation, the

following minor maintenance is recommended in certain applications.

Remove power by disconnecting the battery, starting with battery positive.

Discharge the capacitors in the controller by connecting a load (such as a contactor coil,

resistor or a horn) across the controller’s B+ and B- terminals.

Remove any dirt or corrosion from the bus bar area. The controller should be wiped down

with a moist rag. Be sure it is dry before reconnecting the battery.

••••

Make sure the connections to the bus bars are tight. Use two wrenches for this task in order

to avoid stressing the bus bars; the wrenches should be well insulated.

4.2

4.2

4.2

4.2 Configuration

Configuration

Configuration

Configuration

You can configure the controller with a host computer through RS232 or USB port.

Use straight through RS232 cable or USB converter provided by Kelly to connect the D9

connector to a host computer. Provide >18V (either J2 pin1 or J1 pin1) to PWR. Wire
power supply return to any RTN pin.

Do not connect B+, throttle and so on. The controller may display fault code, but it doesn't

affect programming or configuration.

Download and setup the configuration software

http://www.newkellycontroller.com/support.php

http://www.newkellycontroller.com/support.php

http://www.newkellycontroller.com/support.php

http://www.newkellycontroller.com/support.php

Содержание PM12151H

Страница 1: ...3 2 Oct 2009 PM24101 PM24101 PM24101 PM24101 PM24201 PM24201 PM24201 PM24201 PM24 PM24 PM24 PM243 3 3 301 01 01 01 PM PM PM PM36 36 36 36101 101 101 101 PM PM PM PM36 36 36 362 2 2 201 01 01 01 PM481...

Страница 2: ...anual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 1 Contents Contents Contents Contents Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Main Features and Specifications 3 2 1 General functions...

Страница 3: ...he controller If you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controllers provide efficient smooth and quite controls for electrical vehicl...

Страница 4: ...tarts at 0 6 Two RS232 ports Both can be used for configuration 7 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 8 Provide 5V sensor supply 9 3 switch inputs Defau...

Страница 5: ...rotection Disable operation if power up with non zero throttle Brake switch is used to start regen Able to control and change the motor s running direction directly Full Programmable with RS 232 Softw...

Страница 6: ...A 24V 12V 24V Yes PM24301 300A 120A 24V 12V 24V Yes PM36101 100A 40A 36V 24V 36V Yes PM36201 200A 80A 36V 24V 36V Yes PM48101 100A 40A 48V 24V 48V Yes PM48201 200A 80A 48V 24V 48V Yes PM48301 300A 120...

Страница 7: ...e controller should be fastened to a clean flat metal surface with four screws Applying silicon gel or other thermal conductive material to contact surface will enhance thermal performance Sufficient...

Страница 8: ...Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 7 Height 62 millimeters Figure Figure Figure Figure 1 1 1 1 mo...

Страница 9: ...power supply supply supply supply output output output output The The The The pin pin pin pin is is is is Red Red Red Red LED LED LED LED for for for for S N S N S N S N less less less less 08XXXXXX 0...

Страница 10: ...to to to to supply supply supply supply peripherals peripherals peripherals peripherals like like like like alarm alarm alarm alarm and and and and contactor contactor contactor contactor Twist Twist...

Страница 11: ...User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 10 3 2 2 3 2 2 3 2 2 3 2 2 Standard Standard Standard Standard Wiring Wiring Wiring Wiring of of of of PM PM PM PM Motor Motor Mot...

Страница 12: ...tor Motor Motor Dc Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 11 Figure Figure Figure Figure 6 6 6 6 120V...

Страница 13: ...Table 1 Make sure the wire is connected correctly Turn the PWR switch on The LED should blink then keep on when the controller operates normally If this does not happen check continuity of the PWR and...

Страница 14: ...tain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the controller by connecting a load such as a contactor coil resistor or a horn a...

Страница 15: ...battery voltage and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 3 Please note there could be 2 error with Overvoltage setting 1 3 Low voltage error 1 The...

Страница 16: ...ttle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and speed...

Страница 17: ...Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Cont...

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