background image

Kelly

Kelly

Kelly

Kelly Full

Full

Full

Full Bridge

Bridge

Bridge

Bridge Permanent

Permanent

Permanent

Permanent Magnet

Magnet

Magnet

Magnet Motor

Motor

Motor

Motor Dc

Dc

Dc

Dc Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3.

3.

3.

3.2

2

2

2

Page 3

Chapter2

Chapter2

Chapter2

Chapter2 Main

Main

Main

Main Features

Features

Features

Features and

and

and

and Specifications

Specifications

Specifications

Specifications

2.1

2.1

2.1

2.1 General

General

General

General functions

functions

functions

functions

(1) Extended fault detection and protection. LED flashing code indicates fault sources.
(2) Monitoring battery voltage. Stop driving if battery voltage is too high or too low.
(3) Built-in current loop and over current protection.
(4) Controller’s temperature measurement and protection
(5) Cutting back current at low temperature and high temperature to protect battery and

controller. The current will ramp down quickly if controller temperature is higher than 90

,

and shut down at 100

. Low temperature current ramping down usually starts at 0

.

(6) Two RS232 ports. Both can be used for configuration.
(7) Configurable and programmable with RS-232. Software upgradeable. Windows GUI

provided.

(8) Provide 5V sensor supply.
(9)3 switch inputs: Default to throttle switch, brake switch and reverse switch. Closing to ground
is to activate.
(10) 3 analog inputs, 0-5V: Default to throttle input, brake input and motor temperature input.
(11)Reverse alarm output. Recirculation diodes provided.
(12) Main contactor driver. Cut off the power if any fault is detected.
(13) Current meter to display both drive and regen current. Save shunt.
(14) Configurable boost switch. Output can arrive at the maximum current if the switch is
enabled and turned on.
(15) Configurable turbo switch. Limit max power to half if the switch is enabled and turned on.
(16) Configurable max reverse power to half.
(17) Enhanced regen brake function. Novel ABS technique provides powerful and smooth
regen.
(18) Configurable 12V brake signal input, in lieu of motor temperature sensor.
(19) Optional joystick throttle. Single 0-5V signal for both forwarding and reversing.
(20) Thermal overload detection and protection to safeguard the motor from over temperature,
with recommended Silicon temperature sensors KTY83-122.
(21) Using battery-powered.
(22) Optional CAN bus.
(23) Optional supply voltage 8V-30V.

Содержание PM12151H

Страница 1: ...3 2 Oct 2009 PM24101 PM24101 PM24101 PM24101 PM24201 PM24201 PM24201 PM24201 PM24 PM24 PM24 PM243 3 3 301 01 01 01 PM PM PM PM36 36 36 36101 101 101 101 PM PM PM PM36 36 36 362 2 2 201 01 01 01 PM481...

Страница 2: ...anual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 1 Contents Contents Contents Contents Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Main Features and Specifications 3 2 1 General functions...

Страница 3: ...he controller If you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controllers provide efficient smooth and quite controls for electrical vehicl...

Страница 4: ...tarts at 0 6 Two RS232 ports Both can be used for configuration 7 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 8 Provide 5V sensor supply 9 3 switch inputs Defau...

Страница 5: ...rotection Disable operation if power up with non zero throttle Brake switch is used to start regen Able to control and change the motor s running direction directly Full Programmable with RS 232 Softw...

Страница 6: ...A 24V 12V 24V Yes PM24301 300A 120A 24V 12V 24V Yes PM36101 100A 40A 36V 24V 36V Yes PM36201 200A 80A 36V 24V 36V Yes PM48101 100A 40A 48V 24V 48V Yes PM48201 200A 80A 48V 24V 48V Yes PM48301 300A 120...

Страница 7: ...e controller should be fastened to a clean flat metal surface with four screws Applying silicon gel or other thermal conductive material to contact surface will enhance thermal performance Sufficient...

Страница 8: ...Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 7 Height 62 millimeters Figure Figure Figure Figure 1 1 1 1 mo...

Страница 9: ...power supply supply supply supply output output output output The The The The pin pin pin pin is is is is Red Red Red Red LED LED LED LED for for for for S N S N S N S N less less less less 08XXXXXX 0...

Страница 10: ...to to to to supply supply supply supply peripherals peripherals peripherals peripherals like like like like alarm alarm alarm alarm and and and and contactor contactor contactor contactor Twist Twist...

Страница 11: ...User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 10 3 2 2 3 2 2 3 2 2 3 2 2 Standard Standard Standard Standard Wiring Wiring Wiring Wiring of of of of PM PM PM PM Motor Motor Mot...

Страница 12: ...tor Motor Motor Dc Dc Dc Dc Controller Controller Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 11 Figure Figure Figure Figure 6 6 6 6 120V...

Страница 13: ...Table 1 Make sure the wire is connected correctly Turn the PWR switch on The LED should blink then keep on when the controller operates normally If this does not happen check continuity of the PWR and...

Страница 14: ...tain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the controller by connecting a load such as a contactor coil resistor or a horn a...

Страница 15: ...battery voltage and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 3 Please note there could be 2 error with Overvoltage setting 1 3 Low voltage error 1 The...

Страница 16: ...ttle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and speed...

Страница 17: ...Controller Controller User User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 2 2 2 2 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Cont...

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