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TECHNICAL

 

DATA

 

SHEET

   

 

 

 

 

 

 

T.D.S.

 

NO.

 

4.3

 

 

 

PCN:

 

______

 

Supercedes

 

PCN:

 

_____

 

Date

 

03

10

06

 

4.1.4

 

All

 

breathers

 

shall

 

be

 

replaced

 

with

 

airtight

 

seals,

 

plugs

 

or

 

gasketed

 

plates.

  

No

 

venting

 

is

 

recommended

 

as

 

it

 

may

 

allow

 

moist

 

air

 

in.

 

4.1.5

 

Remove

 

the

 

wiper

 

box

 

seals

 

and

 

cap/plug

 

the

 

seal

 

opening.

 

4.1.6

 

Clean

 

the

 

pump

 

outer

 

surfaces

 

prior

 

to

 

painting.

 

4.1.7

 

If

 

painting

 

is

 

required

 

mask

 

crank

 

and

 

lubricator

 

shaft

 

surfaces

 

and

 

keyways.

  

If

 

painting

 

does

 

not

 

apply,

 

go

 

to

 

Para.

 

4.1.9.

 

4.1.8

 

Paint

 

as

 

specified

 

by

 

the

 

customer

 

order

 

or

 

as

 

required.

 

4.1.9

 

Apply

 

a

 

thin

 

layer

 

of

 

grease

 

to

 

the

 

exposed

 

oil

 

seal

 

lips.

 

4.1.10

 

Apply

 

a

 

thin

 

layer

 

of

 

heavy

 

rust

 

preventative

 

to

 

the

 

exposed

 

crank

 

and

 

lubricator

 

shaft

 

surfaces

 

and

 

keyways.

 

4.1.11

 

Wrap

 

the

 

exposed

 

crank

 

and

 

lubricator

 

shafts

 

with

 

waxed

 

tape.

 

4.1.12

 

Carefully

 

wrap

 

the

 

following

 

parts

 

prior

 

to

 

placing

 

them

 

into

 

polyurethane

 

bags.

  

Oil

 

level

 

gages,

 

lube

 

pressure

 

gages,

 

and

 

breather

 

caps.

 

4.1.13

 

Finish

 

box,

 

crate

 

and

 

mark

 

the

 

parts

 

from

 

Para.

 

4.1.10

 

after

 

final

 

inspection

 

(see

 

Para.

 

4.2.2).

 

4.2

 

Shipping/Receiving

 

(New

 

Pumps

 

Only)

 

4.2.1

 

All

 

pumps

 

and

 

accessories

 

(as

 

applicable)

 

will

 

be

 

final

 

inspected

 

by

 

Kerr

 

Pump

 

personnel

 

prior

 

to

 

shipping.

  

Any

 

witnessed

 

or

 

third

 

party

 

inspection

 

will

 

be

 

signed

off

 

by

 

the

 

purchaser

 

or

 

customer

 

representative

 

prior

 

to

 

final

 

crating

 

and

 

shipment.

 

4.2.2

 

Export

 

crating

 

will

 

be

 

performed

 

by

 

either

 

an

 

approved

 

Kerr

 

Pump

 

source

 

or

 

as

 

specified

 

by

 

the

 

purchaser

 

or

 

customer.

  

Any

 

third

 

party

 

inspection

 

will

 

be

 

coordinated

 

with

 

the

 

source.

 

4.2.3

 

Upon

 

receipt

 

of

 

the

 

shipment,

 

the

 

purchaser

 

or

 

customer

 

is

 

responsible

 

for

 

inspection

 

and

 

repair

 

of

 

damaged

 

coatings

 

at

 

the

 

expense

 

of

 

the

 

shipper.

 

5.0

 

WARRANTY

 

/

 

START

UP

 

5.1

 

Pumps

 

prepared

 

per

 

the

 

above

 

procedure

 

qualify

 

for

 

the

 

“Standard

 

Terms

 

&

 

Conditions”

 

in

 

force

 

on

 

the

 

date

 

of

 

shipment.

 

5.2

 

If

 

the

 

pump

 

storage

 

period

 

will

 

exceed

 

6

 

months,

 

follow

 

the

 

Long

Term

 

Pump

 

Preparation

 

Procedure.

 

5.3

 

Prior

 

to

 

start

up:

 

5.3.1

 

Remove

 

all

 

storage

 

caps,

 

plugs,

 

and

 

covers.

   

5.3.2

 

Install

 

the

 

packing,

 

junk

 

rings,

 

plungers,

 

pony

 

rods

 

(if

 

applicable),

 

baffle

 

discs,

 

and

 

wiper

 

box

 

seals.

  

Replace

 

any

 

damaged

 

or

 

cracked

 

O

rings

 

or

 

gaskets.

 

5.3.3

 

Inspect

 

power

 

end

 

shaft

 

oil

 

seals

 

and

 

replace

 

if

 

cracked,

 

split

 

or

 

damaged.

 

5.3.4

 

Install

 

crankcase

 

drain

 

plug,

 

lubrication

 

level

 

site

 

glass

 

and

 

breather

 

cap.

 

5.3.5

 

Install,

 

if

 

applicable,

 

any

 

oil

 

pressure

 

and/or

 

temperature

 

gage.

 

5.3.6

 

Check

 

the

 

connection

 

of

 

the

 

plunger

 

and

 

pony

 

rod

 

to

 

the

 

crosshead

 

prior

 

to,

 

and

 

after,

 

initial

 

run

in

 

of

 

the

 

pump.

 

5.3.7

 

Fill

 

the

 

crankcase

 

to

 

the

 

proper

 

level

 

with

 

the

 

specified

 

lubricant.

 

 

Содержание KT-3350XP

Страница 1: ...Corporation Post Office Box 735 2214 West 14th Street Sulphur Oklahoma 73086 Phone 580 622 4207 Fax 580 622 4206 Website www kerrpumps com Email information kerrpumps com United States and Canada 800...

Страница 2: ...hin fifteen 15 days of the date of sale C In the event of a claim under this warranty made within the one year warranty period the purchaser must notify the Distributor and the Distributor shall conta...

Страница 3: ...ive product The responsibility of Kerr Pump Corporation is limited to the repairing or replacing defective material manufactured by it provided Kerr Pump Corporation examination discloses to its satis...

Страница 4: ...correct type of packing for particular installation Contact Kerr Pump Corporation if you are unsure Abnormal wear of fluid end parts Abrasive or corrosive fluid Abnormal wear of power end parts Lack o...

Страница 5: ...discharge line valve and start the pump Roughness may occur from cavitation air in line or from starvation lack of fluid Eliminate these troubles before permitting continuous operation For best resul...

Страница 6: ...E JOINT PAIR SHOULD BE POSITIONED TO MINIMIZE EFFECTS OF PIPING THERMAL EXPANSION CONTRACTION AND PIPING WEIGHT 8 SUCTION SIZED FOR 1 TO 2 FT SEC MAX FLOW RATE DISCHARGED SIZED FOR 8 TO 10 FT SEC MAX...

Страница 7: ...iller cap in kerosene C Check valves for excessive wear broken or bent springs etc D Check crankshaft bearings for endplay See section on crankshaft E Keep all nuts studs etc tight F Check valve cover...

Страница 8: ...DELS A WING GUIDED VALVES i DISCHARGE VALVES The discharge valve and seat can be exposed by first removing the discharge valve cover cap Once the discharge cover cap has been removed you may lift out...

Страница 9: ...ing the valve body the upper portion of the valve is removed by removal of the valve capscrew spring retainer valve spring and valve spacer sleeve The valve seat is then pulled from the fluid end util...

Страница 10: ...should be replaced There is no value in constantly re tightening leaking packing If your pump is equipped with optional spring loaded packing there is no adjustment in this equipment during its opera...

Страница 11: ...p and down the main axis of the connecting rod This looseness in the wrist pin fit is the most probable cause of knocking which is traceable to the power end of most all pumps The only solution for lo...

Страница 12: ...removed by breaking the plunger connection backing off the packing nut or gland removing the various fluid end bolts and sliding the entire fluid end off the power frame Corrosion may tend to seize th...

Страница 13: ...ating deterioration or contamination by moisture 3 0 PRESERVATIVE PRODUCT 3 1 The specified rust preservative will protect the internal power end parts from corrosion due to atmospheric moisture and m...

Страница 14: ...arty inspection will be signed off by the purchaser or customer representative prior to final crating and shipment 4 2 2 Export crating will be performed by either an approved Kerr Pump source or as s...

Страница 15: ...to prevent preventative deterioration or contamination by moisture 3 0 RUST PREVENTATIVE PRODUCT 3 1 The recommended rust preservative should protect the internal power end parts from corrosion due t...

Страница 16: ...Any witnessed or third party inspection will be signed off by the purchaser or customer representative prior to final crating and shipment 4 2 2 Export crating will be performed by either an approved...

Страница 17: ...XP KT 3400XP PULLER AP 425 BOX NUT STUFFING WRENCH TRI PIN TYPE KP 68M WING GUIDED KA 306 VALVE SEAT SEATING TOOL AP 77T VALVE INSERT TOOL KA 276 PONY ROD SEAL TOOL KA 277 PONY ROD WRENCH KP 75 DISC S...

Страница 18: ...e insert with groove against valve 4 While holding valve down with thumb rotate around valve with tool Similar to mounting a tire on a rim 1 Push Valve Insert over valve legs Hint Insert will be more...

Страница 19: ......

Страница 20: ...4 5 2 4 2 0 8 9 2 8 2 4 5 2 4 2 2 9 2 1 5 2 1 3 4 4 3 0 4 0 A B 5 2 4 5 5 8 4 5 2 1 4 2 4 2 2 4 0 0 0 C 5 D 4 0 E 9 3 4 0 1 4 F 5 5 0 2 4 5 5 1 4 2 0 2 5 D 4 0 C 0 0 G 4 F 8 5 0 1 5 2 D D H 2 I J D K...

Страница 21: ...X V a e Y T Y V U V S _ V W _ Y P a _ Y S b a c W d Z T S e f V a V S X V c c Y a P N h P Q R S T U V W W U X Y T Z U S T i a S e P N j P Q R S T U V W W U X Y T X V a e Y T i a S e P N k P Q l e X U...

Страница 22: ......

Страница 23: ...8 B C 2 3 9 3 C A 9 8 J K L M N O P Q R P K S T U V R W T X Y T S S K Z Q W S K R U R U U Q Q X X Q Q X Q W _ K U E E G 0 2 9 2 3 4 4 4 4 5 8 0 1 8 4 2 9 0 4 8 9 0 9 5 8 4 C 1 3 2 4 0 2 2 3 4 5 4 I 4...

Страница 24: ...KA 26G KA 28S GLAND GASKET KA 26 PONY ROD KA 28 SEALS KA 26 A PONY ROD PACKING GLAND ASSEMBLY...

Страница 25: ...T OF THREE ONLY REMOVED INNER ORING UPDATED PART NUMBERS REV B 03 31 2009 ITEM NO PART NUMBER DESCRIPTION QTY 1 KT 86SL 225GE DSL STUFFING BOX DSL 1 2 KP 95 225S PACKING SPRING SHORT 1 3 KT 60XPAB STU...

Страница 26: ......

Страница 27: ...062 17 75 1 1 4 125 3 03 9 35 8 500 HOLES 4X 11 16 MOUNT 2 NPT 16 00 6 2 GENERAL DIMENSIONS FOR KT 3350XP KT 3400XP 2 15 16 KEYWAY 3 4 X 3 8 29 3 42 98 17 0 DISCHARGE 2 3 SUCTION 8 00 32 437 2 875 5 5...

Страница 28: ...NUT STUFFING STUFFING BOX SL ORING KA 54 PACKING KP 95 225S SPRING SHORT KT 60XP KP 93SL KM 88V PACKING SET KP 93SL TOP ADAPTER PEAK PACKING ARRANGEMENT SHOWN IN KT 86SL STUFFING BOX KP 300SSAR KP 85...

Страница 29: ...e KT 8 010 400 Main Bearing Adjusting Shims 010 as require KT 8 005 400 Main Bearing Adjusting Shims 005 as require KT 8 005 Main Bearing Adjusting Shims 005 as require KT 9 Main Bearings 2 KT 10 Pan...

Страница 30: ...End Cover Cap Bolted AB 3 KP 32N Cover Cap O Ring Nitrile 6 KP 32A Cover Cap O Ring Aflas 6 KA 32 Pony Rod Splash Guard 3 KT 33XPSS Fluid End Vessel Only Stainless Steel 1 KT 33XPS Fluid End Vessel O...

Страница 31: ...ger Chamber Cover Standard 1 KT 64L Plunger Chamber Cover Standard Lube System 1 KP 66V 0758 225 Pressure Rings 758 SF 2 1 4 3 sets KP 66V 0805 225 Pressure Rings 805 SF 2 1 4 3 sets KP 67V 0758 200 P...

Страница 32: ...sets KM 88V 0805 175 Pressure Rings 805 SF 1 3 4 3 sets KP 93SL 150 Adapters SF Packing 3 KP 93SL 225AB Adapters SF Packing AB 3 KP 93SL 200AB Adapter SF Packing AB 3 KP 93SL 175 Adapters SF Packing 3...

Страница 33: ...KP 82ARSS KT 52L SS 3 KP 300AB Discharge Valve Assy Complete KP 43 KP 45 KT 52L AB 3 KP 305SS Suction Valve Complete KP 50 KP 51 KT 52S SS 3 KP 305M Suction Valve Complete KP 47 KP 48 KT 52S Monel 3 K...

Страница 34: ...Part Number Description Req KT 800 225 Kerramic Plungers 2 1 4 3 KT 800 200 Kerramic Plungers 2 3 KT 800 150 Kerramic Plungers 1 1 2 3 KT 800 175 Kerramic Plungers 1 3 4 3 All prices and part numbers...

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