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TECHNICAL

 

DATA

 

SHEET

 

T.D.S.

 

NO.

 

4.3

 

 

 

PCN:

 

______

 

Supercedes

 

PCN:

 

_____

 

Date

 

03

10

06

 

TITLE:

 

LONG

 

TERM

 

STORAGE

 

PREPARATION

 

PROCEDURE

 

1.0

 

SCOPE

 

This

 

procedure

 

applies

 

to

 

Kerr

 

Pumps

 

ONLY.

  

Storage

 

procedures

 

for

 

any

 

other

 

unit

 

components

 

or

 

accessories

 

(gear

 

reducers,

 

engines,

 

etc.)

 

are

 

to

 

be

 

prepared

 

to

 

the

 

specific

 

manufacture’s

 

recommendations.

 

                

1.1

 

Long

term

 

storage

 

is

 

defined

 

as

 

storage

 

and/or

 

transient

 

time

 

exceeding

 

six

 

(6)

 

months

 

in

 

an

 

environment

 

defined

 

in

 

Paragraph

 

2.

  

If

 

storage

 

for

 

less

 

than

 

six

 

months

 

is

 

expected,

 

the

 

Short

 

Term

 

Pump

 

Storage

 

Preparation

 

Procedure

 

should

 

be

 

followed.

 

                

1.2

 

Kerr

 

Pumps

 

will

 

only

 

prepare

 

for

 

short

 

term

 

storage

 

if

 

so

 

specified

 

in

 

the

 

purchaser

 

or

 

customer

 

order

 

control

 

document.

   

2.0

 

STORAGE

 

ENVIRONMENT

 

A

 

minimal

 

environmental

 

condition,

 

to

 

be

 

met

 

by

 

the

 

customer

 

or

 

purchaser,

 

is

 

a

 

closed

 

shelter

 

to

 

eliminate

 

effects

 

of

 

sun,

 

wind,

 

sand

 

or

 

other

 

debris.

  

Large

 

temperature

 

and

 

humidity

 

changes

 

should

 

be

 

avoided

 

to

 

prevent

 

preventative

 

deterioration

 

or

 

contamination

 

by

 

moisture.

 

3.0

 

RUST

 

PREVENTATIVE

 

PRODUCT

 

3.1

 

The

 

recommended

 

rust

 

preservative

 

should

 

protect

 

the

 

internal

 

power

 

end

 

parts

 

from

 

corrosion

 

due

 

to

 

atmospheric

 

moisture,

 

and

 

may

 

be

 

left

 

in

 

the

 

pump

 

when

 

filled

 

with

 

appropriate

 

lubricant

 

and

 

placed

 

into

 

service.

  

The

 

elevated

 

temperature

 

of

 

service

 

will

 

cause

 

rapid

 

depletion

 

of

 

the

 

preventative

 

protection.

 

3.2

 

The

 

following

 

rust

 

preventative

 

products

 

or

 

their

 

equivalents

 

are

 

recommended

 

for

 

use

 

in

 

Kerr

 

Pumps

 

and

 

usually

 

available

 

in

 

5

 

gallon,

 

55

 

gallon

 

containers:

 

CITGO:

 

RUST

O

LINE

 

OIL

 

10

 

SHELL:

 

ENSIS

 

OIL

 

N

 

4.0

 

PROCEDURE

 

4.1

 

Preparation

 

from;

 

factory

 

testing,

 

inventory,

 

or

 

a

 

distributor

 

rebuild

 

facility.

 

4.1.1

 

Drain

 

any

 

oil

 

that

 

may

 

be

 

in

 

the

 

power

 

end

 

and

 

then

 

fill

 

the

 

complete

 

power

 

end

 

cavity

 

with

 

the

 

specified

 

rust

 

preventative.

  

After

 

15

 

to

 

20

 

minutes,

 

drain

 

the

 

rust

 

preventative

 

back

 

into

 

its

 

storage

 

drum

 

for

 

future

 

use.

 

4.1.2

 

Remove

 

all

 

plungers,

 

pony

 

rods

 

(if

 

applicable),

 

baffle

 

discs,

 

packing

 

and

 

junk

 

rings.

   

4.1.3

 

Remove

 

and

 

clean

 

oil

 

level

 

gages,

 

pressure

 

gages

 

and

 

breather

 

caps.

   

Replace

 

with

 

pipe

 

plugs

 

in

 

threaded

 

openings.

 

Содержание KT-3350XP

Страница 1: ...Corporation Post Office Box 735 2214 West 14th Street Sulphur Oklahoma 73086 Phone 580 622 4207 Fax 580 622 4206 Website www kerrpumps com Email information kerrpumps com United States and Canada 800...

Страница 2: ...hin fifteen 15 days of the date of sale C In the event of a claim under this warranty made within the one year warranty period the purchaser must notify the Distributor and the Distributor shall conta...

Страница 3: ...ive product The responsibility of Kerr Pump Corporation is limited to the repairing or replacing defective material manufactured by it provided Kerr Pump Corporation examination discloses to its satis...

Страница 4: ...correct type of packing for particular installation Contact Kerr Pump Corporation if you are unsure Abnormal wear of fluid end parts Abrasive or corrosive fluid Abnormal wear of power end parts Lack o...

Страница 5: ...discharge line valve and start the pump Roughness may occur from cavitation air in line or from starvation lack of fluid Eliminate these troubles before permitting continuous operation For best resul...

Страница 6: ...E JOINT PAIR SHOULD BE POSITIONED TO MINIMIZE EFFECTS OF PIPING THERMAL EXPANSION CONTRACTION AND PIPING WEIGHT 8 SUCTION SIZED FOR 1 TO 2 FT SEC MAX FLOW RATE DISCHARGED SIZED FOR 8 TO 10 FT SEC MAX...

Страница 7: ...iller cap in kerosene C Check valves for excessive wear broken or bent springs etc D Check crankshaft bearings for endplay See section on crankshaft E Keep all nuts studs etc tight F Check valve cover...

Страница 8: ...DELS A WING GUIDED VALVES i DISCHARGE VALVES The discharge valve and seat can be exposed by first removing the discharge valve cover cap Once the discharge cover cap has been removed you may lift out...

Страница 9: ...ing the valve body the upper portion of the valve is removed by removal of the valve capscrew spring retainer valve spring and valve spacer sleeve The valve seat is then pulled from the fluid end util...

Страница 10: ...should be replaced There is no value in constantly re tightening leaking packing If your pump is equipped with optional spring loaded packing there is no adjustment in this equipment during its opera...

Страница 11: ...p and down the main axis of the connecting rod This looseness in the wrist pin fit is the most probable cause of knocking which is traceable to the power end of most all pumps The only solution for lo...

Страница 12: ...removed by breaking the plunger connection backing off the packing nut or gland removing the various fluid end bolts and sliding the entire fluid end off the power frame Corrosion may tend to seize th...

Страница 13: ...ating deterioration or contamination by moisture 3 0 PRESERVATIVE PRODUCT 3 1 The specified rust preservative will protect the internal power end parts from corrosion due to atmospheric moisture and m...

Страница 14: ...arty inspection will be signed off by the purchaser or customer representative prior to final crating and shipment 4 2 2 Export crating will be performed by either an approved Kerr Pump source or as s...

Страница 15: ...to prevent preventative deterioration or contamination by moisture 3 0 RUST PREVENTATIVE PRODUCT 3 1 The recommended rust preservative should protect the internal power end parts from corrosion due t...

Страница 16: ...Any witnessed or third party inspection will be signed off by the purchaser or customer representative prior to final crating and shipment 4 2 2 Export crating will be performed by either an approved...

Страница 17: ...XP KT 3400XP PULLER AP 425 BOX NUT STUFFING WRENCH TRI PIN TYPE KP 68M WING GUIDED KA 306 VALVE SEAT SEATING TOOL AP 77T VALVE INSERT TOOL KA 276 PONY ROD SEAL TOOL KA 277 PONY ROD WRENCH KP 75 DISC S...

Страница 18: ...e insert with groove against valve 4 While holding valve down with thumb rotate around valve with tool Similar to mounting a tire on a rim 1 Push Valve Insert over valve legs Hint Insert will be more...

Страница 19: ......

Страница 20: ...4 5 2 4 2 0 8 9 2 8 2 4 5 2 4 2 2 9 2 1 5 2 1 3 4 4 3 0 4 0 A B 5 2 4 5 5 8 4 5 2 1 4 2 4 2 2 4 0 0 0 C 5 D 4 0 E 9 3 4 0 1 4 F 5 5 0 2 4 5 5 1 4 2 0 2 5 D 4 0 C 0 0 G 4 F 8 5 0 1 5 2 D D H 2 I J D K...

Страница 21: ...X V a e Y T Y V U V S _ V W _ Y P a _ Y S b a c W d Z T S e f V a V S X V c c Y a P N h P Q R S T U V W W U X Y T Z U S T i a S e P N j P Q R S T U V W W U X Y T X V a e Y T i a S e P N k P Q l e X U...

Страница 22: ......

Страница 23: ...8 B C 2 3 9 3 C A 9 8 J K L M N O P Q R P K S T U V R W T X Y T S S K Z Q W S K R U R U U Q Q X X Q Q X Q W _ K U E E G 0 2 9 2 3 4 4 4 4 5 8 0 1 8 4 2 9 0 4 8 9 0 9 5 8 4 C 1 3 2 4 0 2 2 3 4 5 4 I 4...

Страница 24: ...KA 26G KA 28S GLAND GASKET KA 26 PONY ROD KA 28 SEALS KA 26 A PONY ROD PACKING GLAND ASSEMBLY...

Страница 25: ...T OF THREE ONLY REMOVED INNER ORING UPDATED PART NUMBERS REV B 03 31 2009 ITEM NO PART NUMBER DESCRIPTION QTY 1 KT 86SL 225GE DSL STUFFING BOX DSL 1 2 KP 95 225S PACKING SPRING SHORT 1 3 KT 60XPAB STU...

Страница 26: ......

Страница 27: ...062 17 75 1 1 4 125 3 03 9 35 8 500 HOLES 4X 11 16 MOUNT 2 NPT 16 00 6 2 GENERAL DIMENSIONS FOR KT 3350XP KT 3400XP 2 15 16 KEYWAY 3 4 X 3 8 29 3 42 98 17 0 DISCHARGE 2 3 SUCTION 8 00 32 437 2 875 5 5...

Страница 28: ...NUT STUFFING STUFFING BOX SL ORING KA 54 PACKING KP 95 225S SPRING SHORT KT 60XP KP 93SL KM 88V PACKING SET KP 93SL TOP ADAPTER PEAK PACKING ARRANGEMENT SHOWN IN KT 86SL STUFFING BOX KP 300SSAR KP 85...

Страница 29: ...e KT 8 010 400 Main Bearing Adjusting Shims 010 as require KT 8 005 400 Main Bearing Adjusting Shims 005 as require KT 8 005 Main Bearing Adjusting Shims 005 as require KT 9 Main Bearings 2 KT 10 Pan...

Страница 30: ...End Cover Cap Bolted AB 3 KP 32N Cover Cap O Ring Nitrile 6 KP 32A Cover Cap O Ring Aflas 6 KA 32 Pony Rod Splash Guard 3 KT 33XPSS Fluid End Vessel Only Stainless Steel 1 KT 33XPS Fluid End Vessel O...

Страница 31: ...ger Chamber Cover Standard 1 KT 64L Plunger Chamber Cover Standard Lube System 1 KP 66V 0758 225 Pressure Rings 758 SF 2 1 4 3 sets KP 66V 0805 225 Pressure Rings 805 SF 2 1 4 3 sets KP 67V 0758 200 P...

Страница 32: ...sets KM 88V 0805 175 Pressure Rings 805 SF 1 3 4 3 sets KP 93SL 150 Adapters SF Packing 3 KP 93SL 225AB Adapters SF Packing AB 3 KP 93SL 200AB Adapter SF Packing AB 3 KP 93SL 175 Adapters SF Packing 3...

Страница 33: ...KP 82ARSS KT 52L SS 3 KP 300AB Discharge Valve Assy Complete KP 43 KP 45 KT 52L AB 3 KP 305SS Suction Valve Complete KP 50 KP 51 KT 52S SS 3 KP 305M Suction Valve Complete KP 47 KP 48 KT 52S Monel 3 K...

Страница 34: ...Part Number Description Req KT 800 225 Kerramic Plungers 2 1 4 3 KT 800 200 Kerramic Plungers 2 3 KT 800 150 Kerramic Plungers 1 1 2 3 KT 800 175 Kerramic Plungers 1 3 4 3 All prices and part numbers...

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