background image

caution

 

when

 

installing

 

the

 

connecting

 

rod

 

assembly

 

in

 

the

 

pump

 

is

 

to

 

make

 

certain

 

the

 

oil

 

holes

 

in

 

the

 

rod

 

are

 

“UP”

 

and

 

not

 

toward

 

the

 

bottom

 

of

 

the

 

pump.

  

This

 

will

 

result

 

in

 

lubrication

 

failure

 

in

 

these

 

parts

 

and

 

the

 

pump

 

will

 

fail

 

in

 

a

 

short

 

period

 

of

 

time.

  

An

 

additionally

 

important

 

step

 

is

 

to

 

make

 

sure

 

that

 

the

 

rod

 

cap

 

is

 

bolted

 

back

 

on

 

the

 

rod

 

as

 

it

 

came

 

off.

  

The

 

rod

 

and

 

cap

 

carry

 

a

 

“mark”

 

or

 

“number”

 

which

 

allows

 

you

 

to

 

match

 

them

 

back

 

properly.

  

Failure

 

to

 

do

 

this

 

will

 

cause

 

the

 

rod

 

not

 

to

 

fit

 

the

 

journal

 

for

 

which

 

it

 

was

 

made.

 

H.

 

Power

 

End/Fluid

 

End

 

Connection:

  

A

 

common

 

misconception

 

is

 

that

 

there

 

is

 

some

 

form

 

of

 

fluid

 

seal

 

between

 

the

 

power

 

end

 

and

 

the

 

fluid

 

end.

  

This

 

is

 

false.

  

The

 

fluid

 

end

 

is

 

merely

 

bolted

 

to

 

the

 

power

 

frame.

  

It

 

can

 

be

 

removed

 

by

 

breaking

 

the

 

plunger

 

connection,

 

backing

 

off

 

the

 

packing

 

nut

 

or

 

gland,

 

removing

 

the

 

various

 

fluid

 

end

 

bolts,

 

and

 

sliding

 

the

 

entire

 

fluid

 

end

 

off

 

the

 

power

 

frame.

  

Corrosion

 

may

 

tend

 

to

 

seize

 

the

 

two

 

components

 

together

 

making

 

their

 

separation

 

difficult

 

in

 

some

 

isolated

 

cases.

  

On

 

models

 

KP

3300,

 

KT

3350/KT

3400

 

and

 

R335/R340

 

the

 

bolted

 

in

 

stuffing

 

box

 

assemblies

 

must

 

be

 

removed

 

prior

 

to

 

removal

 

of

 

the

 

entire

 

fluid

 

end.

  

They

 

are

 

held

 

in

 

place

 

by

 

four

 

studs

 

each.

  

On

 

all

 

other

 

units

 

the

 

stuffing

 

boxes

 

can

 

be

 

left

 

intact.

  

On

 

the

 

remaining

 

pumps

 

(with

 

the

 

exception

 

KD

1250B,

 

KJ

2250B,

 

KM

3250B,

 

and

 

KCP

6300)

 

the

 

stuffing

 

boxes

 

are

 

held

 

in

 

place

 

in

 

the

 

fluid

 

end

 

by

 

a

 

friction

 

or

 

“press”

 

fit.

  

They

 

should

 

be

 

removed

 

with

 

a

 

hydraulic

 

press

 

if

 

possible.

  

These

 

press

in

 

type

 

stuffing

 

boxes

 

carry

 

a

 

gasket

 

and/or

 

an

 

o

ring

 

to

 

insure

 

a

 

good

 

seal.

  

The

 

boxes

 

on

 

the

 

KD

1250B,

 

KJ

2250B,

 

KM

3250B,

 

and

 

KCP

6300

 

are

 

screw

in

 

type

 

and

 

carry

 

only

 

a

 

copper

 

gasket.

 

 

 

Содержание KT-3350XP

Страница 1: ...Corporation Post Office Box 735 2214 West 14th Street Sulphur Oklahoma 73086 Phone 580 622 4207 Fax 580 622 4206 Website www kerrpumps com Email information kerrpumps com United States and Canada 800...

Страница 2: ...hin fifteen 15 days of the date of sale C In the event of a claim under this warranty made within the one year warranty period the purchaser must notify the Distributor and the Distributor shall conta...

Страница 3: ...ive product The responsibility of Kerr Pump Corporation is limited to the repairing or replacing defective material manufactured by it provided Kerr Pump Corporation examination discloses to its satis...

Страница 4: ...correct type of packing for particular installation Contact Kerr Pump Corporation if you are unsure Abnormal wear of fluid end parts Abrasive or corrosive fluid Abnormal wear of power end parts Lack o...

Страница 5: ...discharge line valve and start the pump Roughness may occur from cavitation air in line or from starvation lack of fluid Eliminate these troubles before permitting continuous operation For best resul...

Страница 6: ...E JOINT PAIR SHOULD BE POSITIONED TO MINIMIZE EFFECTS OF PIPING THERMAL EXPANSION CONTRACTION AND PIPING WEIGHT 8 SUCTION SIZED FOR 1 TO 2 FT SEC MAX FLOW RATE DISCHARGED SIZED FOR 8 TO 10 FT SEC MAX...

Страница 7: ...iller cap in kerosene C Check valves for excessive wear broken or bent springs etc D Check crankshaft bearings for endplay See section on crankshaft E Keep all nuts studs etc tight F Check valve cover...

Страница 8: ...DELS A WING GUIDED VALVES i DISCHARGE VALVES The discharge valve and seat can be exposed by first removing the discharge valve cover cap Once the discharge cover cap has been removed you may lift out...

Страница 9: ...ing the valve body the upper portion of the valve is removed by removal of the valve capscrew spring retainer valve spring and valve spacer sleeve The valve seat is then pulled from the fluid end util...

Страница 10: ...should be replaced There is no value in constantly re tightening leaking packing If your pump is equipped with optional spring loaded packing there is no adjustment in this equipment during its opera...

Страница 11: ...p and down the main axis of the connecting rod This looseness in the wrist pin fit is the most probable cause of knocking which is traceable to the power end of most all pumps The only solution for lo...

Страница 12: ...removed by breaking the plunger connection backing off the packing nut or gland removing the various fluid end bolts and sliding the entire fluid end off the power frame Corrosion may tend to seize th...

Страница 13: ...ating deterioration or contamination by moisture 3 0 PRESERVATIVE PRODUCT 3 1 The specified rust preservative will protect the internal power end parts from corrosion due to atmospheric moisture and m...

Страница 14: ...arty inspection will be signed off by the purchaser or customer representative prior to final crating and shipment 4 2 2 Export crating will be performed by either an approved Kerr Pump source or as s...

Страница 15: ...to prevent preventative deterioration or contamination by moisture 3 0 RUST PREVENTATIVE PRODUCT 3 1 The recommended rust preservative should protect the internal power end parts from corrosion due t...

Страница 16: ...Any witnessed or third party inspection will be signed off by the purchaser or customer representative prior to final crating and shipment 4 2 2 Export crating will be performed by either an approved...

Страница 17: ...XP KT 3400XP PULLER AP 425 BOX NUT STUFFING WRENCH TRI PIN TYPE KP 68M WING GUIDED KA 306 VALVE SEAT SEATING TOOL AP 77T VALVE INSERT TOOL KA 276 PONY ROD SEAL TOOL KA 277 PONY ROD WRENCH KP 75 DISC S...

Страница 18: ...e insert with groove against valve 4 While holding valve down with thumb rotate around valve with tool Similar to mounting a tire on a rim 1 Push Valve Insert over valve legs Hint Insert will be more...

Страница 19: ......

Страница 20: ...4 5 2 4 2 0 8 9 2 8 2 4 5 2 4 2 2 9 2 1 5 2 1 3 4 4 3 0 4 0 A B 5 2 4 5 5 8 4 5 2 1 4 2 4 2 2 4 0 0 0 C 5 D 4 0 E 9 3 4 0 1 4 F 5 5 0 2 4 5 5 1 4 2 0 2 5 D 4 0 C 0 0 G 4 F 8 5 0 1 5 2 D D H 2 I J D K...

Страница 21: ...X V a e Y T Y V U V S _ V W _ Y P a _ Y S b a c W d Z T S e f V a V S X V c c Y a P N h P Q R S T U V W W U X Y T Z U S T i a S e P N j P Q R S T U V W W U X Y T X V a e Y T i a S e P N k P Q l e X U...

Страница 22: ......

Страница 23: ...8 B C 2 3 9 3 C A 9 8 J K L M N O P Q R P K S T U V R W T X Y T S S K Z Q W S K R U R U U Q Q X X Q Q X Q W _ K U E E G 0 2 9 2 3 4 4 4 4 5 8 0 1 8 4 2 9 0 4 8 9 0 9 5 8 4 C 1 3 2 4 0 2 2 3 4 5 4 I 4...

Страница 24: ...KA 26G KA 28S GLAND GASKET KA 26 PONY ROD KA 28 SEALS KA 26 A PONY ROD PACKING GLAND ASSEMBLY...

Страница 25: ...T OF THREE ONLY REMOVED INNER ORING UPDATED PART NUMBERS REV B 03 31 2009 ITEM NO PART NUMBER DESCRIPTION QTY 1 KT 86SL 225GE DSL STUFFING BOX DSL 1 2 KP 95 225S PACKING SPRING SHORT 1 3 KT 60XPAB STU...

Страница 26: ......

Страница 27: ...062 17 75 1 1 4 125 3 03 9 35 8 500 HOLES 4X 11 16 MOUNT 2 NPT 16 00 6 2 GENERAL DIMENSIONS FOR KT 3350XP KT 3400XP 2 15 16 KEYWAY 3 4 X 3 8 29 3 42 98 17 0 DISCHARGE 2 3 SUCTION 8 00 32 437 2 875 5 5...

Страница 28: ...NUT STUFFING STUFFING BOX SL ORING KA 54 PACKING KP 95 225S SPRING SHORT KT 60XP KP 93SL KM 88V PACKING SET KP 93SL TOP ADAPTER PEAK PACKING ARRANGEMENT SHOWN IN KT 86SL STUFFING BOX KP 300SSAR KP 85...

Страница 29: ...e KT 8 010 400 Main Bearing Adjusting Shims 010 as require KT 8 005 400 Main Bearing Adjusting Shims 005 as require KT 8 005 Main Bearing Adjusting Shims 005 as require KT 9 Main Bearings 2 KT 10 Pan...

Страница 30: ...End Cover Cap Bolted AB 3 KP 32N Cover Cap O Ring Nitrile 6 KP 32A Cover Cap O Ring Aflas 6 KA 32 Pony Rod Splash Guard 3 KT 33XPSS Fluid End Vessel Only Stainless Steel 1 KT 33XPS Fluid End Vessel O...

Страница 31: ...ger Chamber Cover Standard 1 KT 64L Plunger Chamber Cover Standard Lube System 1 KP 66V 0758 225 Pressure Rings 758 SF 2 1 4 3 sets KP 66V 0805 225 Pressure Rings 805 SF 2 1 4 3 sets KP 67V 0758 200 P...

Страница 32: ...sets KM 88V 0805 175 Pressure Rings 805 SF 1 3 4 3 sets KP 93SL 150 Adapters SF Packing 3 KP 93SL 225AB Adapters SF Packing AB 3 KP 93SL 200AB Adapter SF Packing AB 3 KP 93SL 175 Adapters SF Packing 3...

Страница 33: ...KP 82ARSS KT 52L SS 3 KP 300AB Discharge Valve Assy Complete KP 43 KP 45 KT 52L AB 3 KP 305SS Suction Valve Complete KP 50 KP 51 KT 52S SS 3 KP 305M Suction Valve Complete KP 47 KP 48 KT 52S Monel 3 K...

Страница 34: ...Part Number Description Req KT 800 225 Kerramic Plungers 2 1 4 3 KT 800 200 Kerramic Plungers 2 3 KT 800 150 Kerramic Plungers 1 1 2 3 KT 800 175 Kerramic Plungers 1 3 4 3 All prices and part numbers...

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