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Features

• 5 Digit Scaling Factor
• Display Rate, Batch Size and

(Batch Total or Grand Total)

• Second B Relay Programmable for Output at

Prewarn or selected Batch/Grand Total

• Pulse Input - 10 kHz Max.
• Security Lockout
• RS422/RS232 Serial Communication
• NEMA 4X / IP65  Front Panel
• 30mV Magnetic Pickup Inputs
• 4-20mA or 0-20mA Analog Output

Application:

This  miniature batcher is ideal for all batching applications.  The

display will show Batch Amount, Rate and Batch/Grand Total at the

push of a button.  The Start and Stop buttons make batching simple.

Description:

The MINI-Batcher is a 6 digit totalizer and 4.5 digit ratemeter with two

relay outputs.  One output is dedicated to the batch amount (Preset

A), the other can be activated for Prewarn or Batch/Grand Total.  The

unit can count up to the preset (reset to 0) or down from the preset

(set to preset). Start, Stop and Reset functions can be activated from

the front panel or remote inputs.

An analog output (assignable for Rate or Batch Amount) is available

for data logging.

Up  to 99 units can communicate to a host computer on a single

RS232 or RS422  loop.

Specifications:
Display:

 6 digit, 0.55" High LED

Input Power:

110 VAC  ± 15% or 12 to 15 VDC

220 VAC ± 15% or 12 to 15 VDC

24 VAC ± 15% or 12 to 15 VDC

Current:

   250 mA DC max. or 6.5 VA  AC

Output Power: 

 (AC powered units only)

+12 VDC @ 50 mA, unregulated -10 + 50%

Temperature:

Operating:

+32°F (0°C) to +130°F (+54°C)

Storage:

-40°F (-40°C) to +200°F (93°C)

Humidity:

 0-90% Noncondensing

Memory:

 EEPROM stores data for 10 years if power is lost.

Inputs:

3:

High Impedance DC pulse input  4-30 VDC (high), Open or 0-

1 VDC (low), 10 ký imp. 10 kHz max. speed.

3M:

Mag. Input, accepts 30mV input (50 V max.) signals 10 Ký

imp. 5 kHz max.

Stop / Reset:

Front Panel:

STOP/RST  button stops batch if batch is running, Resets dis-

played value and control output if batch is stopped.

Remote:

4-30 VDC, positive edge: stops batch if batch is running, Resets

batch amount if batch is stopped.

NOTE:

Hold either front or remote reset active to inhibit any start

inputs.

Start:

Front Panel:

START button Starts batch by energizing Relay A (and Relay B if

Prewarn selected).

Remote:

4-30 VDC, positive edge: Starts batch by energizing Relay A (and

Relay B if Prewarn selected).

Scaling Factor

 (K-Factor)

A user programmable K-Factor is used

to  convert  the input pulses to engineer ing  units.   The  5 digit K-

Factor  divider,  with decimal k eyed  into any  position, allows  easy

direct entry of any K-Factor from 0.0001 to 99999.

Presets: 

Two control outputs are provided.  A 5 digit value can be

entered for both presets. The decimal point location is the same as

the counter (No decimal in Batch Total counter).

PRESET A:

The preset A output is dedicated to the batch amount.   When

START is activated, Relay A will energiz e and remain on until

the batch is complete or the batch is stopped.

PRESET B:

The  preset B output can be progr

ammed  to activ ate  as a

Prewarn (for two stage batch control) or activate on Batch Total

or Grand Total (selectable).

When set for PREWARN, Relay B will energize when START is

activated and drop out at Prewarn number before preset.

When set for Batch Total or Grand Total, Relay B will activ ate

when  the batch total or gr and  total counts up to preset B

amount.  The output ON time can be set for a duration (0.01 to

99.99 sec.) or latched (0.00 setting).  If a value other than 0.00

is set for the duration, the batch total or g rand total will auto-

reset at preset B.

Control Outputs:

Relays:

2 each N.O. Relay; 10 Amps  120/240 VAC or 28 VDC. (N.C.

relay  contacts and NPN transistor output available with solder

jumpers.   Transistor output is internally pulled up to 10 VDC

through relay coil, sinks from 10 VDC to 0.5 V @ 100 mA)

Analog Output:

An optional 4-20mA (0-20mA) output is available for the Mini-

Batch series.  The output can be programmed to track rate or

batch  amount.  Connections are via a 2 terminal pluggable

screw connector. Programming is accomplished by using the

front  panel in conjunction with rear dip switches. Accuracy:

±.25% FS worst case. Compliance Voltage: 3 to 30 VDC non

inductive.

SPECIFICATIONS

Содержание MINI-BATCHER MB2

Страница 1: ...MINI BATCHER INSTALLATION OPERATING INSTRUCTIONS MODELS MB2 99484 9 24 97 KESSLER ELLIS PRODUCTS INDUSTRIAL DYNAMICS CO 1 800 940 0453...

Страница 2: ...THIS PAGE IS BLANK...

Страница 3: ...UT JUMPER SELECTIONS 7 FRONT PANEL OPERATIONS 8 PROGRAMMING FLOW CHART 8 DEFINITIONS OF MENU PROMPTS 9 CALCULATING SCALE FACTORS 11 PROGRAMMING 12 RS232 RS422 INTERFACE CARD OPERATION 17 RS232 RS422 W...

Страница 4: ...THIS PAGE IS BLANK...

Страница 5: ...NOTE Hold either front or remote reset active to inhibit any start inputs Start Front Panel START button Starts batch by energizing Relay A and Relay B if Prewarn selected Remote 4 30 VDC positive edg...

Страница 6: ...front panel Dimensions 3 622 92 1 772 45 3 925 99 7 4 437 112 7 2 625 66 68 587 4 245 107 8 BEZEL GASKET CUSTOMER PANEL Panel Thickness 0 062 1 5 to 0 187 4 7 max SPECIFICATIONS continued The MINI Bat...

Страница 7: ...s than 125 of an inch thick the possibility exists that there will be some flexing Should this flexing occur the resulting deformation of the panel could cause a loss of the water tight seal In case t...

Страница 8: ...r input lines Also keep these input lines isolated from inductive lines from devices drawing heavy loads If there is a possibility of electrical noise we recommend using shielded cable with the shield...

Страница 9: ...C INPUT 12 A C INPUT RELAYS A B 13 V 14 I SINK ANALOG OUTPUT ON CAL 0 20mA COUNT SET OFF RUN 4 20mA RATE RUN 1 2 3 4 ON SWITCH Contact Closure Input AC Power 1 COMMON 2 N O N C NPN 3 COMMON 4 N O N C...

Страница 10: ...is se lected All decimal points are inverted when Grand Batch Total is being displayed Batching After the batcher has been programmed it will operate as follows The unit will reset to 0 count up mode...

Страница 11: ...J2 C J3 O J1 C J2 O J3 C Output Jumper Selections Output Jumper Selections Before making any board modifications be sure power is disconnected and locate the plastic extender to the case at the rear o...

Страница 12: ...N MODE PRGM PRGM PRGM PRGM pre b RUN MODE ENTER ENTER PRGM hi cps lo cps PRGM SECS NNiNS hours PRGM tot preuu PRGM Start Here PROGRAMMING FLOWCHART A STOP RST B C D E ENTER LOCK PRE A PROG VIEW START...

Страница 13: ...here the decimal is desired Changing the decimal will change the decimal location in the counters presets and rate display gr tot GRAND TOTAL This sets the second counter to count the Grand Total ba t...

Страница 14: ...ewed but not changed Start and Stop buttons will still operate CODE LOCK CODE This message code will flash on display for approximately 3 seconds It will be followed by a 5 digit number xxxxx The numb...

Страница 15: ...387 for whole gal Under count set dploc to dplo c to read tenths of gallons Set PRE A at 55 0 Wire Relay A to solenoid valve Conveyer Batching You want to batch the amount of conveyer distance in fee...

Страница 16: ...he digit where the decimal is desired To clear the decimal press the arrow key fur thest to the right PRGM This is the scaling factor for the count input To change press the arrow key under the digit...

Страница 17: ...clear the decimal press the arrow key furthest to the right Press the ENTER key to enter the displayed location This section sets the second counter operation Press the program key to choose GR TOT G...

Страница 18: ...d digits to change Press ENTER to enter displayed value This sets the number of significant figures to be displayed Press the arrow key un der the digit to change Press ENTER to enter displayed value...

Страница 19: ...fter CODE flashes the display will show the existing lock code To change the code press the key under each digit to be changed Press ENTER to enter displayed value see below to turn lock ON or OFF Key...

Страница 20: ...elected This is the duration 01 to 99 99 sec that relay B will remain energized If 00 00 is selected the relay will latch until reset PRE A Preset A Batch Amount The set point at which output A will d...

Страница 21: ...rompt you to choose another baud rate This will occur until a valid baud rate is entered or escape is pressed PARITY Parity is a bit of information that is inserted before the stop bit and is used to...

Страница 22: ...case The terminal addressing the unit must be capable of driving all loads in the loop The input impedance of RS422 is much higher and there should be no problem driving as many as 99 units The trans...

Страница 23: ...it to a computer with RS 422 five connections are needed These connections are Re ceive data A Receive data B Transmit data A Transmit data B and Ground The connections should be made as follows DP 9...

Страница 24: ...alues SWITCH 2 Select Count or Rate SW2 OFF down Analog output follows rate SW2 ON up Analog output follows count SWITCH 3 Select 4 20mA or 0 20mA SW3 OFF down Selects 4 20mA output range SW3 ON up Se...

Страница 25: ...auses the counter to auto reset at the preset 1 The menu flow chart and the setup steps show the setup for units with all of the available options Options not ordered will be suppressed in the program...

Страница 26: ...therwise abused ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ARE EXCLUDED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Example MB2 A 3 1 A S...

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