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K-O2 Oxygen Sensor 

5/20/2022 

Kele, Inc. • 3300 Brother Blvd. • Memphis, TN  38133 

Page 11 

 

www.kele.com

 

 

5.4  S

PAN 

C

ALIBRATION 

P

ROCEDURE

 

For best accuracy the Zero calibration procedure in section 5.2 should be done before the Span calibration. 

Ignore steps in light blue highlight if doing a no-gas span calibration.

 

The progress and status of the calibration process is indicated by the color and flash-state of the front cover status 
LED (see 10).   

1.

 

[Start the calibration gas flowing,] press and hold the ’SPAN’ button (see Figure 8) for 3 seconds until the 
status LED starts blinking YELLOW, indicating that gas sampling is in progress.   

2.

 

[Ensure that the calibration adapter covers the sensor completely for the 2 minute sampling period].   
At the end of the sampling period, the sensor’s status LED blinks GREEN if the sampling was successful or 
RED if not.  

       3A.  If successful (blinking GREEN): 

The sampling completed successfully. [Turn off the calibration gas flow, remove the calibration adapter 
then] 

press and hold

 the ‘SPAN’ calibration button until the LED blinks GREEN/YELLOW indicating that 

[the calibration gas has been removed,] the new calibration has been applied and the unit is in standby 
for two minutes while the sensor re-equilibrates to the ambient atmosphere before normal operation 
resumes.  The calibration is complete when the status LED returns to steady GREEN. 

OR 

       3B.  If NOT successful (blinking RED):  

The most likely causes of span gas sampling failure are: 

 

[Insufficient gas flow or leaks around the calibration adapter not completely immersing the 
sensor in the calibration gas.  Verify that calibration gas cylinder has not run-out and the 
calibration adapter is properly positioned.]   

 

The oxygen concentration at the sensor is NOT between 20.8 and 21.0 percent (by volume). 

The calibration sampling can be re-started

 while the LED is blinking RED by again 

pressing and holding

 

the ‘SPAN’ button until the LED blinks YELLOW, then go to step 1 above. 

To exit the span calibration preserving the original calibration

press and quickly release

 the ‘SPAN’ 

calibration button.  The status LED will blink RED/YELLOW indicating that the calibration gas has been 
removed, the original calibration will be preserved and the unit is in standby for two minutes while the 
sensor re-equilibrates to the ambient atmosphere before normal operation resumes. The calibration is 
complete when the status LED returns to steady GREEN. 

 

 

At the conclusion of a successful Span calibration the sensitivity of the sensor is compared to its 

sensitivity during initial factory calibration.  If its sensitivity has fallen below manufacturer’s end-of-life 

specification, the K-O2 goes into Sensor Expired mode with the front cover LED slowly blinking RED, the 

analog output at a constant 4 mA and the warning/ventilation relay activated.  The oxygen sensor is no 

longer operational and must be replaced (See section 6).

 

Содержание K-O2

Страница 1: ...mphis TN 38133 Revision 5 20 2022 www kele com 90 0007 00A K O2 xx Oxygen Sensor Transmitter and Two Stage Alarm Controller User s Manual K O2 H5 5 year sensor K O2 H10 10 year sensor K O2 S5 5 year s...

Страница 2: ...ional Description 5 4 1 Special Modes 6 4 2 Warning Ventilation and Alarm Conditions 7 4 3 Setting Ventilation and Alarm Thresholds 7 4 4 Concentration Reporting 7 5 Sensor Calibration 7 5 1 Calibrati...

Страница 3: ...sor life K O2 H5 Lockable hinged enclosure with 10 year sensor life K O2 H10 Table 1 K O2 family Part numbers All K O2 xx models are shipped with either 5 year life K O2 x5 or 10 year life K O2 x10 fa...

Страница 4: ...ply separate transformer not required Power Consumption 5W Control Relays 2 separate SPDT line voltage capable relays for warning ventilation and alarm outputs UL rated 10 Amps max at 120 277 VAC or 3...

Страница 5: ...water entry DO NOT USE THE VENT HOLES FOR WIRE ENTRY 1 This unit is designed to mount to a rigid vibration free surface near the middle of the area to be monitored about 5 feet above the floor 2 It s...

Страница 6: ...of the terminal and returns to the terminal The oxygen sensor output is provided at the terminal highlighted in Figure 3 Analog output connection has polarity as labeled on the controller silkscreen...

Страница 7: ...to the COM location of screw terminal 5 Plug the relay output screw terminal back into the correct location on controller board 3 3 POWER CONNECTION The K O2 has a fully isolated unpolarized power inp...

Страница 8: ...a second contact closure is operated typically to trigger an alarm The gas sensor is a calibrated module that can be replaced with minimal effort when it reaches end of life EOL while leaving the main...

Страница 9: ...ormation When the concentration of oxygen falls below its configured warning ventilation threshold the WARNING VENTILATION relay output is activated When the concentration falls below the alarm thresh...

Страница 10: ...adequate and requires no calibration gas All that s required is the certainty of fresh air around the sensor For accuracy at lower oxygen percentages a zero calibration before the span calibration is...

Страница 11: ...rictor fitted to the narrow end of the cal cap at a pressure of 10 psi 5 2 CALIBRATION GAS CONNECTION A schematic of the calibration gas tubing connection between the regulator and the calibration cap...

Страница 12: ...tion gas has been removed the calibration has been applied and the unit is in standby for two minutes while the sensor re equilibrates to the ambient atmosphere before normal operation resumes The cal...

Страница 13: ...turns to steady GREEN OR 3B If NOT successful blinking RED The most likely causes of span gas sampling failure are Insufficient gas flow or leaks around the calibration adapter not completely immersin...

Страница 14: ...n in To replace a sensor module with a new factory calibrated one follow the steps below 1 Open the controller s front cover 2 Unplug the controllers power connector refer to Figure 6 3 Unplug the sen...

Страница 15: ...patible with those Products Unless KELE agrees otherwise to obtain service under this warranty Buyer must pack any nonconforming Product carefully and ship it postpaid or freight prepaid to Kele Inc a...

Страница 16: ...tect common failures If a failure is detected the front cover status LED will blink slowly RED the warning relay will be activated and the concentration reporting analog output will stay at 4 mA until...

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