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21 

 

4.

 

Remove PVC tape from ends of pipe when 
ready to perform flaring work.

 

 

5.

 

Clamp flare form on the end of the pipe. 
The end of the pipe must extend beyond 
the flare form.

 

1.

 

When connecting the flare nuts, apply a 
thin coat of refrigeration oil to the flared 
ends of the pipes.

 

2.

 

Align the center of the two pipes that you 
will connect.

 

 
 
 
 

 
 
 

 

Fig. 7.8

 

 

6.

 

Place flaring tool onto the form.

 

7.

 

Turn the handle of the flaring tool 
clockwise until the pipe is fully flared. Flare 
the pipe in accordance with the dimensions 
shown in table 7.3.

 

Table 7.3: PIPING EXTENSION BEYOND FLARE 

FORM

 

 

Pipe 

gauge

 

Tightening 

torque

 

Flare dimension (A) 

(Unit: mm/Inch)

 

Flare shape

 

Min.

 

Max .

 

Ø 6.4

 

18-20N.m

 

(183-204kgf.cm)

 

8.4/0.33

 

8.7/0.34

 

90 



 

4

 

Ø 9.5

 

25-26 N.m

 

(255-265 kgf.cm)

 

13.2/0.52

 

13.5/0.53

 

A

 

Ø 12.7

 

35-36 N.m

 

(357-367 kgf.cm)

 

16.2/0.64

 

16.5/0.65

 

R0.4~0.8

 

Ø 15.9

 

45-47 N.m

 

(459-480 kgf.cm)

 

19.2/0.76

 

19.7/0.78

 

 

Fig. 7.9

 

Ø 19.1

 

65-67 N.m

 

(663-683 kgf.cm)

 

 

23.2/0.91

 

 

23.7/0.93

 

Ø 22

 

75-85N.m

 

(765-867 kgf.cm)

 

 

26.4/1.04

 

 

26.9/1.06

 

 

 

8.

 

Remove the flaring tool and flare form, 
then inspect the end of the pipe for cracks 
and even flaring.

 

Step 4: Connect pipes

 

Connect the copper pipes to the indoor unit first, 
then connect it to the outdoor unit. You should 
first connect the low-pressure pipe, then the high- 
pressure pipe.

 

Indoor unit tubing 

Flare nut 

Pipe

 

 

Fig. 7.10

 

3.

 

Tighten the flare nut as tightly as possible 
by hand.

 

4.

 

Using a spanner, grip the nut on the unit 
tubing.

 

5.

 

While firmly gripping the nut, use a torque 
wrench to tighten the flare nut according 
to the torque values in table 7.3.

 

 
 
 

 

 

  

CAUTION

 

 

Ensure to wrap insulation around the piping. 
Direct contact with the bare piping may result 
in burns or frostbite.

 

 

Make sure the pipe is properly connected. 
Over tightening may damage the bell mouth

 

and under tightening may lead to leakage.

 

 

Fig. 7.11

 

 

 

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Содержание KCIS-52 DR11

Страница 1: ...KCIS 125 DN10 KUE 125 DVN10 KCIS 125 DN10 KUE 125 DTN10 KCIS 140 DR11 KUE 140 DTR11 KUE 140 DVN10 KCIS 140 DR11 KUE 140 DTN10 KCIS 160 DR11 KUE 160 DTN10 KUE 160 DTR11 IMPORTANT NOTE Read this manual...

Страница 2: ...nstallationOverview 08 Indoor UnitInstallation 09 Indoor Unit Parts 09 Indoor Unit Installation Instructions 10 Outdoor Unit Installation 13 Outdoor Unit Installation Instructions 13 Drain Joint Insta...

Страница 3: ...Outdoor Unit Wiring 23 Indoor Unit Wiring 24 Power Specifications 25 Air Evacuation 27 Evacuation Instructions 27 Note on Adding Refrigerant 28 Caution Risk of fire for R32 refrigerant only Panel Ins...

Страница 4: ...els 1 Outlet pipe clasp some models 1 Drain joint some models 1 Seal ring some models 1 Installation Accessory some models Ceiling hook 4 Suspension bolt 4 Orifice tube some units 1 EMC Magnetic Ring...

Страница 5: ...0mA and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules Before you install the unit consider strong winds typhoons and earthquakes that might affect your uni...

Страница 6: ...ion are required for the units adopt R32 Refrigerant The appliance shall be stored in a room without continuously operating ignition sources forexample openflames an operating gas appliance oran opera...

Страница 7: ...ON CAUTION This symbol shows that information is available such as the operating manual or installation manual Note about Fluorinated Gasses 1 This air conditioning unit contains fluorinated gasses Fo...

Страница 8: ...he outdoor unit Page 12 Install the drainpipe Page 15 Evacuate the refrigerationsystem Page 25 Install the front panel Page 27 Connect thewires Page 22 Perform a test run Page 29 Connect the refrigera...

Страница 9: ...t of more than 2 5m 8 above the floor DO NOT install the indoor unit in a bathroom or laundry room as excessive moisture can short the unit and corrode the wiring CAUTION Install the indoor and outdoo...

Страница 10: ...all There is enough room for installation and maintenance There is enough room for the connecting pipe and drainpipe The ceiling is horizontal and its structure can sustain the weight of the indoor un...

Страница 11: ...e Fig 4 3 CAUTION The unit body should align perfectly with the hole Ensure that the unitand the hole are the same size before moving on 2 Drill 4 holes 5cm 2 deep at the ceiling hook positions in the...

Страница 12: ...ceiling Follow theinstructions abovefortheremainderofthe installation Main body Ceiling board Fig 4 6 M6 x 12 Bolts Fig 4 8 Installation template NOTE Ensurethattheindoorunitislevel The unit is equip...

Страница 13: ...h room to install the connecting pipes and cables and to access them for maintenance Strong wind is exposed to direct sunlight If possible make sure the unit is located far away from your neighbors pr...

Страница 14: ...6 633 25 600 23 6 48 710 28 759 29 8 710 28 60 710 28 843 33 710 28 Outdoor Unit Installation Outdoor Unit Dimensions Mounting Dimensions W x H x D Distance A Distance B 760x590x285 29 9x23 2x11 2 530...

Страница 15: ...nd outdoor units 1 Determine the location of the wall hole based on the location of the outdoor unit 2 Using a 65 mm 2 5 core drill drill a hole in the wall NOTE When drilling the wall hole make Drain...

Страница 16: ...ig 6 2 1 1 5m 39 59 Downwardslope 1 100 0 53cm 20 8 10cm 4 Fig 6 4 Drainpipe Installation NOTE Whenconnectingmultipledrainpipes install the pipes as shown in Fig 6 4 39 59 Drainpipe Installation NOTE...

Страница 17: ...rocess Wall Outdoor Indoor Fig 6 5 4 Pass the drain hose through the wall hole Make sure the water drains to a safe location where it will not cause water damage or a slipping hazard NOTE Whendrilling...

Страница 18: ...nd outdoor units meets the following requirements Outdoor unit Outdoor X Fig 7 2 L1 L H2 The line branch pipe L2 Indoor unit H1 Indoor unit Fig 7 1 Refrigerant PipingConnection The drop height between...

Страница 19: ...he rising gas piping can prevent this An oil trap should be installed every 10m 32 8ft of vertical suction line riser See Fig 7 3 CAUTION If the outdoor unit is installed higher than the indoor unit I...

Страница 20: ...perfect 90 angle Refer to Fig 7 5 for examples of bad cuts Fig 7 6 Step 3 Flare pipe ends Proper flaring is essential to achieve an airtight seal 1 After removing burrs from cut pipe seal the ends wi...

Страница 21: ...0 4 0 8 15 9 45 47 N m 459 480 kgf cm 19 2 0 76 19 7 0 78 Fig 7 9 19 1 65 67 N m 663 683 kgf cm 23 2 0 91 23 7 0 93 22 75 85N m 765 867 kgf cm 26 4 1 04 26 9 1 06 8 Remove the flaring tool and flare f...

Страница 22: ...door unit 8 Insulate all the piping including the valves of the outdoor unit 9 Open the stop valves of the outdoor unit to start the flow of the refrigerant between the indoor and outdoor unit CAUTION...

Страница 23: ...he cable for connection a You must first choose the right cable size before preparing it for connection Be sure to use H07RN F cables Table 8 1 Minimum Cross Sectional Area of Power and Signal Cables...

Страница 24: ...gnal cable through the wireoutlet Control box Wire outlet Fig 8 3 4 Connecttheu lugstotheterminals Match the wire colors labels with the labels on the terminal block and firmly screw the u lug of each...

Страница 25: ...ODEL Btu h 36K 37K 60K 36K 37K 60K POWER PHASE 3 Phase 3 Phase 3 Phase 3 Phase VOLT 380 420V 380 420V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 32 25 32 25 45 35 Outdoor Power Supply Specificatio...

Страница 26: ...se 3 Phase VOLT 380 420V 380 420V 208 240V 208 240V CIRCUIT BREAKER FUSE A 25 20 32 25 32 25 45 35 Inverter Type A C Power Specifications MODEL Btu h 18K 19K 24K 25K 36K 37K 48K 49K 60K POWER indoor P...

Страница 27: ...the valve by turning the wrench in a 1 4 counterclockwise turn Listen for gas to exit the system then close the valve after 5 seconds Flare nut Cap Compound gauge 76cmHg Pressuregauge Valve body Valv...

Страница 28: ...0 32oZ m ft Total pipe length standard pipe length x65g 0 69oZ m ft R32 Total pipe length standard pipe length x 12g 0 13oZ m ft Total pipe length standard pipe length x 24g 0 26oZ m ft Total pipe le...

Страница 29: ...o the arrowed direction shown in Fig 10 3 so that the ceiling opening is completely covered Latch Piping side Drain side Fig 10 1 Step 2 Remove the installation covers at the four corners by sliding t...

Страница 30: ...body 5 Close the front grille 6 Fasten the installation covers at all four corners by pushing them inwards See Fig 10 6 Fig 10 6 Fig 10 5 Water condensation Fig 10 7 Loosen upper nut Fig 10 8 Adjust...

Страница 31: ...perature is being registered correctly d Ensure the indicators on the remote control and the display panel on the indoor unit work properly e Ensure the manual buttons on the indoor unit works properl...

Страница 32: ...the following options Dispose of the appliance at designated municipal electronic waste collection facility When buying a new appliance the retailer will take back the old appliance free of charge Th...

Страница 33: ...thority to ensure the power network meet above requirement To be incompliance withEN61000 3 11 the product MCDT4 48CRN1 QC5W shall be connected only to a supply of the system impedance Zsys 0 264 K or...

Страница 34: ...re extinguisher adjacent to the charging area 6 No ignition sources No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has contain...

Страница 35: ...t capacitors are discharged this shall be done in a safe manner to avoid possibility of sparking that there no live electrical components and wiring are exposed while charging recovering or purging th...

Страница 36: ...pment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed and the appropriate percentage of gas 25 maximum is confirmed Leak detection fluids...

Страница 37: ...l refrigerants are recovered safely Prior to the task being carried out an oil and refrigerant sample shall be taken In case analysis is required prior to re use of reclaimed refrigerant It is essenti...

Страница 38: ...order has been properly maintained and that any associated electrical components are sealed to prevent ignition in the event of a refrigerant release Consult manufacturer if in doubt The recovered ref...

Страница 39: ...39 QSQ4 001I D 16122700000122 20171108 The design and specifications are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details...

Страница 40: ......

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