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BR/BD 550  

  New Product Information

 

 

Service-Information-

International 

No. 90/95 dated 18 Dec 1995 

 

_________________________________________________________________________________________________  

 International Service Information 

Page  21/33 

 

 

 

Troubleshooting – BR/BD 550 (battery-powered unit) 

 

Problem 

Cause 

Remedy 

1.   Red indicator light 

for battery charge 
status illuminates  

Battery voltage has dropped to 
its lowest level. 

Charge the batteries. 

      Brush motors and 

suction turbine are 
switched off. 

 

Note: With standard production units, the 
control electronics are factory-calibrated 
for the use of low-maintenance lead-acid 
storage batteries. If batteries of this type 
are replaced by maintenance-free gel-
type batteries, the setting of the 
microswitch on the A2 control module 
must be changed to the   position. 

2.   Unit does not 

move. 

Emergency-stop pushbutton 
was pressed. 

Release emergency-stop pushbutton. 
 

 

Parking brake has been set 
(indicator light flashes). 

Release parking brake. 

 

Batteries are discharged (red 
LED illuminates). 

Charge or replace the batteries. 

 

Poor contact of battery 
connecting cable, or battery 
connectors not plugged in. 

Check cable, connector and contacts. 
Replace if required, and/or plug in 
connector. 

 

Blown drive motor fuse (F2). 

Check and/or replace fuse. Investigate 
cause of fuse failure (refer to item 16, 
below). 

 

Blown control module fuse (F1).  Check and/or replace fuse. Investigate 

cause of fuse failure (refer to item 16, 
below). 

 

Defective key switch (S3). 

Check key switch. Replace if required. 

 

Defective safety switch (S1). 

Check safety switch. Replace if required. 

 

Defective or wrongly positioned 
drive control microswitches 
(S4/S5). 

Check microswitch and/or adjust setting. 
Replace if required. 

 

Misadjusted switching cam for 
drive control microswitches 
(S4/S5). 

Adjust switching cam position. 

Содержание BR 550 BAT

Страница 1: ...ation Service Information International No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Information P...

Страница 2: ...e batteries 8 Charging unit with programming abilities 8 Charging procedure 8 Modification from BR to BD unit version 8 Control element BR BD 500 battery powered unit 9 13 Complete printed circuit boa...

Страница 3: ...on Service Information International No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Information Page...

Страница 4: ...Suction bar microswitch 3 Cleaning head 4 Drive wheel 5 Contact pressure of cleaning head 6 Cleaning head microswitch 7 Raise lower cleaning head 8 Suction bar 9 Dirty water suction hose 10 Parking b...

Страница 5: ...Raise lower suction bar lever 7 Water pump with filter 8 Suction turbine 9 Cleaning head contact pressure lever 10 Dirty water suction hose 11 L h foot pedal parking brake battery powered unit 12 R h...

Страница 6: ...8 9 10 1 Master switch mains powered unit only 2 Emergency stop switch battery powered unit only 3 Key switch battery powered unit only 4 Water supply control knob and water pump on off switch 5 Sucti...

Страница 7: ...ce Information Page 7 33 Unit functions Schematic diagram 1 Suction bar 2 Dirty water suction hose 3 Suction turbine 4 Hose coupling 5 Water control valve 6 Fresh water membrane bag 7 Fresh water stor...

Страница 8: ...lever If a brush overload is detected the electronic control module automatically shuts off the brush motors and the corresponding indicator light on the instrument panel illuminates If this conditio...

Страница 9: ...ne are automatically switched off However it is still possible to drive the unit to the nearest charging station Charging unit with programming abilities These units can be ordered either with or with...

Страница 10: ..._________________________________________ International Service Information Page 10 33 Control element BR BD 550 battery powered unit Complete printed circuit board 1 Fuses 2 Control module A2 3 Drive...

Страница 11: ...al Service Information Page 11 33 Control element BR BD 550 battery powered unit Drive control circuit board A1 Control module A2 1 Control module A2 2 Battery type microswitch 3 Drive control circuit...

Страница 12: ...___________________________________________________________________________________________ International Service Information Page 12 33 Control element BR BD 550 battery powered unit Fuses F1 Control...

Страница 13: ...nternational No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Information Page 13 33 Control element B...

Страница 14: ...ct Information Service Information International No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Info...

Страница 15: ...mp D4 LED rt Battery charge min S8 Microswitch Dirty water tank D5 LED rt Boot brake S9 Microswitch Suction bar D6 LED rt Brush overload S10 Microswitch Cleaning head D7 LED rt Dirty water tank full S...

Страница 16: ...______________________________________________ International Service Information Page 16 33 Control element BR BD 550 mains powered unit Complete printed circuit board 1 Control module A2 2 Terminal s...

Страница 17: ...___________________________________________________________________ International Service Information Page 17 33 Control element BR BD 550 mains powered unit Control module A2 1 Unit type microswitch...

Страница 18: ...________________________________________________________________________________________ International Service Information Page 18 33 Control element BR BD 550 mains powered unit Fuses F1 Transformer...

Страница 19: ...International No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Information Page 19 33 Control element...

Страница 20: ...urbine on F1 Fuse Transformer primary F2 Fuse Control module F3 Fuse Water pump F4 Fuse Brush motor 1 disc motor F5 Fuse Brush motor 2 F6 Fuse Suction turbine K1 Solenoid Brush motors K2 Solenoid Suct...

Страница 21: ...he position 2 Unit does not move Emergency stop pushbutton was pressed Release emergency stop pushbutton Parking brake has been set indicator light flashes Release parking brake Batteries are discharg...

Страница 22: ...meter R1 Check rotary potentiometer and or adjust setting Replace if required Defective drive control module A1 Replace drive control module Main motor does not receive power Check connecting cables D...

Страница 23: ...tch and or adjust setting Replace if required Ensure proper connection Defective drive belt BR 550 or angle transmission BD 550 Replace drive belt angle transmission Solenoid K3 does not activate Chec...

Страница 24: ...n suction bar S9 Check microswitch Replace if required Defective solenoid K2 Check solenoid Replace if required Suction turbine without power Check connecting cables Defective suction turbine M3 Check...

Страница 25: ...nts based on intended application Wrong contact pressure Increase contact pressure see item 4 above No or too little water supply See item 6 above Poor water pick up See item 8 above Brush runs rough...

Страница 26: ..._______________________________ International Service Information Page 26 33 Troubleshooting BR BD 550 battery powered unit Problem Cause Remedy 15 When using the parking brake the indicator light doe...

Страница 27: ...l module F3 Water pump fuse Short circuit Clear electrical fault condition Blocked or defective pump Remove blockage Replace pump if required F5 F6 Fuses for brush disc motor Short circuit Clear elect...

Страница 28: ...or adjust setting Replace if required Ensure proper connection Defective drive belt BR 550 or angle transmission BD 550 Replace drive belt angle transmission Solenoid K1 does not activate Check soleno...

Страница 29: ...suction bar S5 Check microswitch Replace if required Defective solenoid K2 Check solenoid Replace if required Suction turbine without power Check connecting cables Defective suction turbine M4 Check...

Страница 30: ...d front blades if required consider the intended cleaning application and ensure that replacement squeegee blades are properly aligned Worn out or unsuitable brushes Replace brushes select brushes acc...

Страница 31: ...n Blocked or defective pump Remove blockage Replace pump if required F4 F5 Fuses for brush disc motors Short circuit Clear electrical fault condition Defective or overloaded brush motors without red L...

Страница 32: ...ar Brush Roller Disc Brush Diameter 105 mm 550 mm Rotation speed at idle 1 500 RPM 160 RPM Dimensions and Weights Working width adjustable 550 700 mm 550 mm Tank volumes fresh water dirty water 55 55...

Страница 33: ...Brush motor disc motor 2 x 800 W 800 W Water pump 100 W 100 W Vacuum Operatin Air volume 38 L sec 38 L sec Vacuum 170 mbar 170 mbar Brush Roller Disc Brush Diameter 105 mm 550 mm Rotation speed at idl...

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