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BR/BD 550  

  New Product Information

 

 

Service-Information-

International 

No. 90/95 dated 18 Dec 1995 

 

_________________________________________________________________________________________________  

 International Service Information 

Page  20/33 

 

 

 

Control element BR/BD 550 (mains-powered unit) 

Circuit diagram 0.087-950 

 

A2  Control module 
A3  Instrument panel module 
 
C1  Capacitor 
C2  Capacitor 
C3  Interference suppression capacitor 
 
D1  LED – rt  Brush overlaod 
D2  LED – rt  Dirty-water tank full 
D3  LED – gn Water pump – on 
D4  LED – gn Suction turbine – on 
 
F1  Fuse – Transformer, primary 
F2  Fuse – Control module 
F3  Fuse – Water pump 
F4  Fuse – Brush motor 1 / disc motor 
F5  Fuse – Brush motor 2 
F6  Fuse – Suction turbine 
 
K1  Solenoid – Brush motors  
K2  Solenoid – Suction turbine 
 
M1  Water pump 
M2  Brush motor 1 
M3  Brush motor 2 
M4  Suction turbine 
 
S1  Master switch 
S2  Pushbutton – Suction turbine on/off 
S3  Microswitch – Water pump 
S4  Microswitch – Dirty-water tank 
S5  Microswitch – Suction bar 
S6  Microswitch – Cleaning head, bottom 
 
T1  Transformer 230 V/24 V 150 VA 
T2  Transducer 50 A/0.05 A 
 
U1  Rectifier 
 
V1/V2 

Diode 

X1–X4  Terminal strip 
 

rt 

Rot 

Red 

Rouge 

sw 

Schwarz 

Black 

Noir 

bn 

Braun 

Brown 

Brun 

bl 

Blau 

Blue 

Bleu 

ws 

Weiß 

White 

Blanc 

ge 

Gelb 

Yellow 

Jaune 

gn 

Grün 

Green 

Vert 

or 

Orange 

Orange 

Orange 

 

Содержание BR 550 BAT

Страница 1: ...ation Service Information International No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Information P...

Страница 2: ...e batteries 8 Charging unit with programming abilities 8 Charging procedure 8 Modification from BR to BD unit version 8 Control element BR BD 500 battery powered unit 9 13 Complete printed circuit boa...

Страница 3: ...on Service Information International No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Information Page...

Страница 4: ...Suction bar microswitch 3 Cleaning head 4 Drive wheel 5 Contact pressure of cleaning head 6 Cleaning head microswitch 7 Raise lower cleaning head 8 Suction bar 9 Dirty water suction hose 10 Parking b...

Страница 5: ...Raise lower suction bar lever 7 Water pump with filter 8 Suction turbine 9 Cleaning head contact pressure lever 10 Dirty water suction hose 11 L h foot pedal parking brake battery powered unit 12 R h...

Страница 6: ...8 9 10 1 Master switch mains powered unit only 2 Emergency stop switch battery powered unit only 3 Key switch battery powered unit only 4 Water supply control knob and water pump on off switch 5 Sucti...

Страница 7: ...ce Information Page 7 33 Unit functions Schematic diagram 1 Suction bar 2 Dirty water suction hose 3 Suction turbine 4 Hose coupling 5 Water control valve 6 Fresh water membrane bag 7 Fresh water stor...

Страница 8: ...lever If a brush overload is detected the electronic control module automatically shuts off the brush motors and the corresponding indicator light on the instrument panel illuminates If this conditio...

Страница 9: ...ne are automatically switched off However it is still possible to drive the unit to the nearest charging station Charging unit with programming abilities These units can be ordered either with or with...

Страница 10: ..._________________________________________ International Service Information Page 10 33 Control element BR BD 550 battery powered unit Complete printed circuit board 1 Fuses 2 Control module A2 3 Drive...

Страница 11: ...al Service Information Page 11 33 Control element BR BD 550 battery powered unit Drive control circuit board A1 Control module A2 1 Control module A2 2 Battery type microswitch 3 Drive control circuit...

Страница 12: ...___________________________________________________________________________________________ International Service Information Page 12 33 Control element BR BD 550 battery powered unit Fuses F1 Control...

Страница 13: ...nternational No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Information Page 13 33 Control element B...

Страница 14: ...ct Information Service Information International No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Info...

Страница 15: ...mp D4 LED rt Battery charge min S8 Microswitch Dirty water tank D5 LED rt Boot brake S9 Microswitch Suction bar D6 LED rt Brush overload S10 Microswitch Cleaning head D7 LED rt Dirty water tank full S...

Страница 16: ...______________________________________________ International Service Information Page 16 33 Control element BR BD 550 mains powered unit Complete printed circuit board 1 Control module A2 2 Terminal s...

Страница 17: ...___________________________________________________________________ International Service Information Page 17 33 Control element BR BD 550 mains powered unit Control module A2 1 Unit type microswitch...

Страница 18: ...________________________________________________________________________________________ International Service Information Page 18 33 Control element BR BD 550 mains powered unit Fuses F1 Transformer...

Страница 19: ...International No 90 95 dated 18 Dec 1995 _________________________________________________________________________________________________ International Service Information Page 19 33 Control element...

Страница 20: ...urbine on F1 Fuse Transformer primary F2 Fuse Control module F3 Fuse Water pump F4 Fuse Brush motor 1 disc motor F5 Fuse Brush motor 2 F6 Fuse Suction turbine K1 Solenoid Brush motors K2 Solenoid Suct...

Страница 21: ...he position 2 Unit does not move Emergency stop pushbutton was pressed Release emergency stop pushbutton Parking brake has been set indicator light flashes Release parking brake Batteries are discharg...

Страница 22: ...meter R1 Check rotary potentiometer and or adjust setting Replace if required Defective drive control module A1 Replace drive control module Main motor does not receive power Check connecting cables D...

Страница 23: ...tch and or adjust setting Replace if required Ensure proper connection Defective drive belt BR 550 or angle transmission BD 550 Replace drive belt angle transmission Solenoid K3 does not activate Chec...

Страница 24: ...n suction bar S9 Check microswitch Replace if required Defective solenoid K2 Check solenoid Replace if required Suction turbine without power Check connecting cables Defective suction turbine M3 Check...

Страница 25: ...nts based on intended application Wrong contact pressure Increase contact pressure see item 4 above No or too little water supply See item 6 above Poor water pick up See item 8 above Brush runs rough...

Страница 26: ..._______________________________ International Service Information Page 26 33 Troubleshooting BR BD 550 battery powered unit Problem Cause Remedy 15 When using the parking brake the indicator light doe...

Страница 27: ...l module F3 Water pump fuse Short circuit Clear electrical fault condition Blocked or defective pump Remove blockage Replace pump if required F5 F6 Fuses for brush disc motor Short circuit Clear elect...

Страница 28: ...or adjust setting Replace if required Ensure proper connection Defective drive belt BR 550 or angle transmission BD 550 Replace drive belt angle transmission Solenoid K1 does not activate Check soleno...

Страница 29: ...suction bar S5 Check microswitch Replace if required Defective solenoid K2 Check solenoid Replace if required Suction turbine without power Check connecting cables Defective suction turbine M4 Check...

Страница 30: ...d front blades if required consider the intended cleaning application and ensure that replacement squeegee blades are properly aligned Worn out or unsuitable brushes Replace brushes select brushes acc...

Страница 31: ...n Blocked or defective pump Remove blockage Replace pump if required F4 F5 Fuses for brush disc motors Short circuit Clear electrical fault condition Defective or overloaded brush motors without red L...

Страница 32: ...ar Brush Roller Disc Brush Diameter 105 mm 550 mm Rotation speed at idle 1 500 RPM 160 RPM Dimensions and Weights Working width adjustable 550 700 mm 550 mm Tank volumes fresh water dirty water 55 55...

Страница 33: ...Brush motor disc motor 2 x 800 W 800 W Water pump 100 W 100 W Vacuum Operatin Air volume 38 L sec 38 L sec Vacuum 170 mbar 170 mbar Brush Roller Disc Brush Diameter 105 mm 550 mm Rotation speed at idl...

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