Teka 98701 Operating Instructions Manual Download

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Operating instructions

(Translation of the original operating instructions)

DusToo

TEKA Absaug- und Entsorgungstechnologie GmbH, Millenkamp 9, D-48653 Coesfeld,

Tel.: +49 2541-84841-0, E-Mail: info

@teka.eu

, www.teka.eu

Summary of Contents for 98701

Page 1: ...rating instructions Translation of the original operating instructions DusToo TEKA Absaug und Entsorgungstechnologie GmbH Millenkamp 9 D 48653 Coesfeld Tel 49 2541 84841 0 E Mail info teka eu www teka eu 1 ...

Page 2: ...ng the compressed air supply 10 5 3 1 Compressed air supply for the cleaning of the filter cartridges 10 6 Operating the system 11 6 1 Explanation of the operating elements 11 6 2 Setting the automatic filter cartridge cleaning 12 7 Maintenance 13 7 1 Reset to maintenance state 14 7 2 Cleaning the filter cartridges 14 7 3 Replacing the filter cartridges 15 7 4 Emptying the dust collecting tank 16 ...

Page 3: ... 14 1 Usage related maintenance 22 14 2 General maintenance 22 14 2 1 Visual inspection of the device 23 14 2 2 Functional test of the device 23 14 2 3 Electrical test of the electrical lines and earthing connections 24 BA_DusToo_210816_EN 3 11 01 2022 ...

Page 4: ...erating personnel take note of these instructions Please read these instructions before operating the device and observe the safety precautions to avoid injury Store this manual in a safe place These instructions are to be regarded as a component of the product Adhere to all product notes Modifications or conversions that the operator carries out at the device without the consent of the manufactur...

Page 5: ...s 1 Pos 2 Pos 3 Pos 4 Pos 5 Pos 6 Pos 7 Filter housing Cleaning housing Turbine housing Cover plate Suction nozzle Exhaust grille Connection for mains cable Pos 8 Pos 9 Pos 10 Pos 11 Pos 12 Clock generator Connection for compressed air Swivel castor Dust collecting tank Toggle lever BA_DusToo_210816_EN 5 11 01 2022 ...

Page 6: ...or commercial use If the device is made publicly accessible it must never be operated unsupervised by authorized personnel authorized by the operator The filter unit is mainly used to extract and filter dust and fumes WARNING Improper use can damage parts and be a danger to life and limb The device must not be used for the extraction of oil laden welding fume explosive dust and gases hybrid mixtur...

Page 7: ...o useful information 3 2 General safety instructions WARNING Dangers arising from improper use unauthorised operations The operator must ensure that their authorised personnel are familiar with all the safety indications in this manual in advance The operator is responsible for ensuring that all work is carried out by authorised and qualified personnel We therefore recommend using the training pro...

Page 8: ...ported Do not stand under or next to the floating load Lift trucks forklift trucks and transport cranes must have a sufficient minimum load bearing capacity Pay attention to uneven grounds during the transport Avoid jerky pushing Dangers arising from titling or functional impairments at its destination The unit may only be set up on a suitable surface The surface must be vibration free and horizon...

Page 9: ... edges 5 1 Connecting an extraction element For extracting the contaminated air according to the intended use the provided extraction element e g suction arm suction hose must be connected at the suction nozzle see chapter 2 1 If one extraction hose is used the supplied cap must be mounted on the unused intake nozzle Otherwise false air would be sucked in through this intake nozzle and the extract...

Page 10: ...l become dirty very quickly The external compressed air supply must be assured with an approved compressed air hose For the connection to the device the compressed air hose must be equipped with a quick coupling for an insert sleeve DN 7 2 The compressed air must be dry and oil free The operating pressure of the compressed air supply must be a minimum of 3 bars and maximum of 4 bars In case of the...

Page 11: ...to set the speed and thus the air volume flow Operating elements for status and error messages Representa tion Designation Description function Signal lamp red Flashing up means that the air flow rate of the device is not sufficient anymore Filter elements must be cleaned or replaced When using extraction elements with a suction hood it is possible that the throttle valve s in the suction hood are...

Page 12: ...rpose a pneumatic cleaning is triggered after a preset time interval The opening time controls the duration of the valve cleaning The factory set values can be changed if required Time interval adjustable via controller B Opening time adjustable via controller A Manual cleaning pressing button C manually triggers a cleaning BA_DusToo_210816_EN 12 11 01 2022 ...

Page 13: ...to life and limb When cleaning and servicing equipment during the replacement of parts or when changing to another function set the device to maintenance condition first see chapter Reset to maintenance state A recommissioning of the device must only occur if it is ensured that the device is functionally equivalent to the original state CAUTION Hazards to the respiratory tracts are possible All ma...

Page 14: ...filter cartridges are reusable filters and can be cleaned The cleaning of the filter cartridges is automatically carried out according to a preset time interval The filter unit remains in operation during the automatic cleaning The compressed air blast is produced in opposite direction to the intake The cleaned dust falls downwards in the dust collecting tank When the maximal admissible differenti...

Page 15: ...r After the cleaning disconnect the filter unit from the power supply and secure it against being switched on again Before changing the filter cartridges hold ready an appropriate container e g PE bag for disposal The polluted filter cartridges must be packed into an appropriate container e g PE bag Open the toggle levers see chapter 2 1 This allows the housing parts to be separated from each othe...

Page 16: ...e dust according to the regulations Put the housing parts back on top of each other Reconnect the housing parts by means of the toggle levers 7 5 Replacing the carbon brushes The turbine must be checked after every 300 operating hours on carbon brushes which must be replaced if necessary Please consider that replacement interval of the carbon brushes can vary When turning on and off the unit frequ...

Page 17: ...o be disconnected from the power supply and all supply lines CAUTION Whirling up dust is possible due to the deposited dust During all work a suitable respiratory protection and protective clothing have to be worn The operator is obliged to store and dispose of the collected dust in accordance with national or regional regulations BA_DusToo_210816_EN 17 11 01 2022 ...

Page 18: ...Fault Cause Removal System does not start Plug power supply is missing or incorrectly inserted Plug connector check power supply plug in correctly No power at outlet Check the mains remove error if possible Suction power too low smoke hardly extracted Filter element is saturated Replace the filter package dispose of old filter properly Filter elements are saturated because no compressed air is con...

Page 19: ...nce 99 Width Depth Height mm mm mm 300 300 810 Weight kg 25 Sound pressure level dB A 74 Allowed ambient temperature C 5 to 35 during operations 10 to 40 during transport and storage Max temperature of polluted air at the capture point C 50 Allowed max humidity 70 Compressed air supply dry oil free Necessary external pressure bar see chapter Connecting the compressed air supply BA_DusToo_210816_EN...

Page 20: ...16000010011001 resp the production number P33000010011001 on conforms to the following directives Machinery Directive 2006 42 EG Electromagnetic Compatibility 2014 30 EC Pressure equipment directive 2014 68 EU This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form Authorized representative for the technical documentatio...

Page 21: ...e has been instructed regarding the following items Instruction completed Description of the device Operation and application of the device Explanation of the safety instructions Behavior in case of fire Explanation of the operation elements Change and dedusting of the filter elements Emptying of the dust collecting tank Appropriate disposal Maintenance works Maintenance intervals Name of the empl...

Page 22: ... The saturation of the filter cartridges is automatically monitored by the filter unit and thus is not subject to a maintenance interval The filter unit triggers an alarm when a replacement of the filter cartridges is necessary Emptying the dust collecting tank or check of fill level 7 4 weekly Replacing the carbon brushes 7 5 approx 300 operating hours 14 2 General maintenance The described maint...

Page 23: ...sual inspection of the control and operating elements as well as the outside running cables for damages 14 2 2 Functional test of the device NOTICE Possible material damage due to faulty condition of the unit Carry out a visual inspection before the functional test of the device as described in the previous chapters The work as described in the chapter Commissioning must be finished The following ...

Page 24: ...ifferent countries The here recommended maintenance interval complies with the in Germany applying Regulation 3 of the German Social Accident Insurance Electrical plants and equipment formerly known as BGV A3 The check must only be carried out by a qualified electrician or a person trained in electrics using suitable measuring and test devices The scope of testing and the methods must be in line w...

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