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EIASMANUAL 0918

KAM CONTROLS, INC.

5

 

Full-opening 

Ball Valve

Hex socket cap screws

FIG. 3-2

In horizontal lines, the E-IAS™ Sampler should be installed with the probe horizontally oriented at 3 or 9 o’clock.  

Fig. 3-2.

The E-IAS™ Sampler Probe should be inserted so that the middle of the sampling window is in the 20% center area 

of the pipe. Fig. 3-2. It is the user’s responsibility to ensure that the E-IAS™ Sampler is placed in the most represen-

tative point in the flow profile.  

Insertable models of the E-IAS™ Sampler should be installed according to Fig. 3-2. The Full-Opening Ball Valve is 

used to isolate the E-IAS™ Sampler from the pipeline during installation or removal.  The Seal Housing of the E-IAS™ 

Sampler allows the Sampler Probe to be inserted in and out of the pipe under pressure and flow conditions up to 100 

psi.  

INSERTABLE/RETRACTABLE MODELS INSTALLATION

I N S TA L L AT I O N

Before mounting the E-IAS™ Sampler on the Full-Opening Ball Valve, determine the insertion length required. 

Lay the E-IAS™ Sampler on the ground or a table.

Loosen Hex Socket Cap Screws on the Locking Collar using a 3/8" Allen wrench. Fig. 3-2. This will allow the E-

IAS™ Sampler Shaft to slide through the Seal Housing. 

Push the E-IAS™ Sampler Shaft though the Seal Housing until the middle of the sampler window chamber is 

aligned with the end of the Seal Housing.  Fig. 3-3.  

Use a Sharpie or other permanent marker to mark the shaft at the edge of the Locking Collar. (Do not use any-

thing sharp to mark the shaft. This will create grooves that will damage the O-rings in the Seal Housing.)

1.

2.

3.

4.

FIG. 3-3

FIG. 3-4

Mark Here

Align 

here

Содержание E-IAS

Страница 1: ...TIC SAMPLER TEL 1 713 784 0000 FAX 1 713 784 0001 Email Sales Kam com KAM CONTROLS INC 3939 Ann Arbor Drive Houston Texas 77063 USA www KAM com User Manual PER API 8 2 ASTM D4177 AND ISO 3171 An ISO 9...

Страница 2: ...ation 5 Wiring Diagram 10 4 Maintenance 11 Parts List 11 Replacing Seals and O rings 12 CAUTION When installing the E IAS sampler in a pipeline containing petroleum products petro chemicals waste wate...

Страница 3: ...O D U C T I O N AVAILABLE MODELS and MOUNTING OPTIONS FIG 1 2 FIG 1 1 Option 1 Insertable retractable E IAS with 2 3 or 4 flanged seal housing or 2 MNPT Option 2 Fixed insertion E IAS with 1 25 NPT o...

Страница 4: ...e Materials Wetted parts SS316 Peek Standard O rings Viton Bite size 0 5 1 1 5 or 2 cc Sample rate 20 samples minute max Viscosity 1 500 cSt Pipe size 1 36 Max pressure 285 psi Temperature 40 to 350 F...

Страница 5: ...attaching motor housing to probe body If motor housing is attached at time of installation detach prior to installation by removing the 4 hex screws at the bottom of the housing with a 3 16 Allen wre...

Страница 6: ...er allows the Sampler Probe to be inserted in and out of the pipe under pressure and flow conditions up to 100 psi INSERTABLE RETRACTABLE MODELS INSTALLATION I N S TA L L AT I O N Before mounting the...

Страница 7: ...ocking Collar This will prevent the E IAS Sampler Shaft from sliding and the Probe will be protected inside the Seal Housing until and during installation Fig 3 4 Calculate the insertion distance usin...

Страница 8: ...D into the Valve or connection in order to calculate TID You can do this by measuring the distance from the edge of the Valve or female connection to the top of the Seal Housing body and subtracting t...

Страница 9: ...flowing stream This can be done by aligning the Flow Indicators in parallel with the main pipe The Flow Indicators are located at the bottom of the Actuator Housing Push the E IAS Sampler in until th...

Страница 10: ...cking pres sure for the PRV by twisting the cap 8 turns counter clockwise The PRV is going to have the highest cracking pressure when the cap is screwed all the way in and the lowest cracking pressure...

Страница 11: ...ND The pulse duration should be between 200 ms and 1000ms The minum time between pulses is 3 seconds The E IAS will start the actuation to take a sample with every pulse unless it receivea a pulse bef...

Страница 12: ...0000 or faxing your request to 1 713 784 0001 M A I N T E N A N C E FIG 4 1 KAM E IAS SEAL KIT PART NUMBER 361300 1 1 2 2 A A B B V DO NOT SCALE DWG ls REVISION HISTORY REV DESCRIPTION DATE A New Dra...

Страница 13: ...REPLACING SEALS AND O RINGS 1 2 3 4 FIG 4 3 FIG 4 4 Remove the sampling section of the probe by placing a 1 1 2 wrench on the wrench Flats of the sample chamber and turning the bottom section of the...

Страница 14: ...Sample Chamber by turning it counterclockwise while holding the Linear Actuator with a 1 3 4 wrench Fig 4 6 NOTE There are 2 Seal Bushing Assemblies in either end of the Sample Chamber These may come...

Страница 15: ...and may require some force Ensure that both Seal Bushing Assemblies are in place inside the Sample Chamber when done Apply Loctite 242 to the threads and tighten in place using 1 1 2 wrench and 1 3 4...

Страница 16: ...nch remove the Cover hold ing the plunger seal Fig 4 11 Inspect the Spring and Check Valve for damage and replace if necessary Using solvent clean the inside threads of the Cover Place Check Valve and...

Страница 17: ...Apply Loctite 242 to the Sample Chamber thread Screw the sampling section back on to the sample chamber by holding the sample chamber with 1 1 2 wrench and turning the bottom section of the probe clo...

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