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Item

Sign

Meaning

830***

Voltage!

Beware of life-threatening electrical voltage.
➤ Take protective measures.

* Location within the machine

** Only machines with generator

*** Only towable machines

Tab. 39 Safety signs

3.8 In Emergency

3.8.1 Correct fire fighting

Suitable extinguishing agents:
■ Foam
■ Carbon dioxide
■ Sand or earth

Unsuitable extinguishing agents:
■ Strong jet of water

1. Keep calm.
2. Give the alarm.
3. Shut down the machine from the instrument panel if possible.
4. Move to safety.

■ Warn persons in danger.
■ Help incapacitated persons.
■ close the doors.

5. Try to extinguish the fire if you have the skill to do so.

3.8.2 Contact with operating materials

The following operating materials are in the machine:
■ fuel
■ engine coolant
■ battery electrolyte
■ lubricating oil
■ compressor cooling oil
■ tool lubricant (option e)
■ antifreeze (option ba)

If necessary, request a copy of the safety data sheet for KAESER SIGMA FLUID.

Safety and Responsibility

3.8

In Emergency

SERVICE MANUAL Screw Compressor
M26

No.: 9_9446 01 USE

Содержание M26

Страница 1: ...SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 2: ...Chassis 8 2 4 1 Weights 8 2 4 2 Tires 8 2 4 3 Wheel fixing tightening torque 8 2 5 Compressor 8 2 5 1 Working pressure and FAD 8 2 5 2 Compressed air outlet 9 2 5 3 Pressure relief valve 9 2 5 4 Tempe...

Страница 3: ...2 Tool lubricator 31 4 6 3 Low temperature equipment 32 4 6 4 Option for operating in fire hazard areas 33 4 6 5 Fuel filter with water trap 34 4 6 6 Optional anti theft device 34 4 6 7 Transportatio...

Страница 4: ...schedules 65 10 2 1 Logging maintenance work 65 10 2 2 Maintenance tasks after commissioning 66 10 2 3 Regular maintenance tasks 66 10 2 4 Maintenance schedule 67 10 2 5 Maintenance schedule for optio...

Страница 5: ...commissioning 165 12 1 2 Long term decommissioning 166 12 2 Transporting 167 12 2 1 Towing the compressor on the road 167 12 2 2 Parking the compressor 171 12 2 3 Transporting with a crane 174 12 2 4...

Страница 6: ...g 24 Checking the securing strap 78 Fig 25 Fuel filter with water trap 79 Fig 26 Changing the engine oil 81 Fig 27 Detail oil drain valve 81 Fig 28 Changing the engine oil filter 83 Fig 29 Belt tensio...

Страница 7: ...olumes 11 Tab 31 Battery 11 Tab 32 Road breaker lubricant recommendation 12 Tab 33 Ambient conditions 12 Tab 34 Antifreeze recommendation 12 Tab 35 Coolant pre heater 12 Tab 36 Additional discharge va...

Страница 8: ...s 69 Tab 60 Coolant frost protection 72 Tab 61 Oil drain valve 81 Tab 62 Overrun brake mechanism lubricating point 100 Tab 63 Logged maintenance tasks 107 Tab 64 Compressor consumables 108 Tab 65 Cons...

Страница 9: ...ngine documentation not electric motor driven machines Missing documents can be requested from KAESER Make sure all documents are complete and observe the instructions contained in them Make sure you...

Страница 10: ...elevant to safety are named that will help you to avoid dangerous situations This bullet is is placed by lists of actions comprising one stage of a task In lists of actions with several stages the seq...

Страница 11: ...ufacture Total weight Lifting point load capacity Rated motor power Engine speed Maximum working pressure Tab 2 Nameplate 2 2 Options A list of the options fitted to your machine helps to relate the i...

Страница 12: ...fitted option as a reference Option Option code Exists Tool lubricator ea Tab 4 Tool lubricator 2 2 2 Option ha Non return function Enter the fitted option as a reference in this overview Option Optio...

Страница 13: ...an Enter the fitted option as a reference in this overview Option Option code Available Sealed floor pan oe Tab 9 Sealed floor pan 2 2 7 Option sa sb sd sh sc Chassis Enter the fitted option as a refe...

Страница 14: ...d option as reference Option Option code Exists Anti theft device sf Tab 13 Anti theft device 2 3 Machine without options 2 3 1 Sound emission 2 3 1 1 Sound emission Measurement conditions Free field...

Страница 15: ...bolts of strength category 8 8 Hex head screws Thread M6 M8 M10 M12 M14 M16 M18 Torque lbf in 85 204 407 708 1124 1726 2478 Tab 16 Torques for hex head screws 2 3 3 Ambient conditions Installation Lim...

Страница 16: ...ates of America Enter here the actual overall weight from the nameplate as reference Tab 18 Machine weights 2 4 2 Tires Characteristic marking Tire size 145 80 R 13 Maximum and recommended tire pressu...

Страница 17: ...d compressed air outlet F 194 140 Ambient F 50 77 Tab 24 Airend discharge temperature Machine temperatures Values Recommended airend discharge temperature for switching to load F 86 Typical airend dis...

Страница 18: ...STM test 428 F ISO 2592 Density at 59 F 864 kg m3 ISO 12185 Pour point 50 8 F D 97 ASTM test 27 4 F ISO 3016 Demulsibility at 29 F 40 40 0 10 min D 1401 ASTM test Tab 26 Cooling oil recommendation 2 5...

Страница 19: ...only the requirements of ASTM D3306 Such coolants are intended only for light use in vehicles and could shorten the useful life of the engine The engine service manual gives further information on co...

Страница 20: ...le only after consultation with the manufacturer Tab 33 Ambient conditions 2 7 2 2 Air lines frost protection Antifreeze Fluid volume qt Wabcothyl 0 3 Tab 34 Antifreeze recommendation 2 7 2 3 Coolant...

Страница 21: ...Name Discharge valve Compressed air hose Length ft 66 Tab 36 Additional discharge valve for the compressed air hose 2 Technical Data 2 7 Options No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 13...

Страница 22: ...dered incorrect The manufacturer is not liable for any damages that may result there from The user alone is liable for any risks incurred Keep to the specifications listed in this service manual Opera...

Страница 23: ...and maintenance of this machine Authorized transport personnel possess the following qualifications are of legal age are conversant with and adhere to the safety instructions and sections of the servi...

Страница 24: ...Basic Information Information concerning the various forms of danger that can arise during machine operation are found here Basic safety instructions are found in this service manual at the beginning...

Страница 25: ...treatment or mechanical modifications to pressurized compo nents e g pipes and vessels as this influences the component s resistance to pressure The safety of the machine is then no longer ensured Spr...

Страница 26: ...for checks for a short period only Wear hearing protection if necessary The pressure relief valve blowing off for example can be particularly loud Operating materials Strictly forbid fire open flame...

Страница 27: ...ly with local safety regulations Do not attach cables chains or ropes directly to the machine s lifting eye Do not tamper with the fixing points of the lifting eye Avoid jerking when lifting as this m...

Страница 28: ...clude for example fuel engine and compressor oil antifreeze and coolant Dispose of the machine in accordance with local environmental regulations 3 5 3 Organizational Measures Designate personnel and...

Страница 29: ...he machine The table lists the various safety signs used and their meanings Fig 1 Location of safety signs Item Sign Meaning 190 ma x min Wrong cooling oil level Risk of machine defects or rising oil...

Страница 30: ...e safety relief valve opens Ear damage and burns can result Wear ear protection and protective cloths Close all maintenance doors and cover panels Work carefully 330 331 332 Hot surface can cause burn...

Страница 31: ...llover or contact with the ground Allways line up the drawbar so that the machine is level with the ground 510 Malfunction due to lack of maintenance Accidents and machine damage possible Maintain the...

Страница 32: ...ut down the machine from the instrument panel if possible 4 Move to safety Warn persons in danger Help incapacitated persons close the doors 5 Try to extinguish the fire if you have the skill to do so...

Страница 33: ...warranty obligation for the use of unsuitable parts or operating materials unauthorized modifications incorrect maintenance incorrect repair Correct maintenance and repair includes the use of original...

Страница 34: ...tion is only ensured when the bodywork is closed Fig 2 Overview Bodywork 1 Canopy 2 Cooling air inlet 3 Snap fastener 4 Lower body 5 Instrument panel 6 Cooling air outlet 7 Cover for lifting eye The c...

Страница 35: ...r air filter 5 Engine air filter 6 Lifting eye 7 Coolant expansion tank 8 Oil separator tank 9 Thermostatic valve 10 Airend 11 Compressed air outlet valve 12 Battery 13 Oil cooler 14 Pressure relief v...

Страница 36: ...ve 4 Airend 5 Oil separator tank 7 Oil separator cartridge 10 Compressed air distributor 13 Pressure relief valve 15 Drive motor 17 Dirt trap 19 Thermostatic valve oil temperature con trol 20 Oil cool...

Страница 37: ...nd control modes Item numbers correspond to the pipe and instrument flow diagram P ID in chapter 13 2 4 4 1 Operating modes The machine operates in the following modes LOAD The inlet valve is open The...

Страница 38: ...omatically Engine oil pressure Coolant temperature Airend discharge temperature Engine alternator The fuel stop device is activated when an alarm occurs The engine comes to a stop and the venting valv...

Страница 39: ...ls A tool lu bricator serves this purpose Lubrication with tool oil Air tools that must not be lubricated can be damaged Blow any residual oil out of the line before connecting such an air tool The am...

Страница 40: ...ion at temperatures down to 13 F The electrical equipment enables trouble free engine starting at ambient temperatures down to 14 F Fig 6 Frost protector 1 Shut off valve 2 Control line frost protecti...

Страница 41: ...panel 4 Coolant pre heating 5 Engine The ideal coolant pre heating period is 2 3 hours before the machine is started A pre heating peri od of more than 3 hours is not necessary as the maximum effect...

Страница 42: ...ing vehicle brakes during the towing event the trailer presses the overrun device together to a point where the trailer is actively braked Function The overrun device activates the relay lever The rel...

Страница 43: ...pter 6 3 for dimensional drawings of road worthy machines see chapter 13 3 4 6 7 2 Chassis types of stationary machines Option Name Characteristics sc Skids Frame designed as skid Use as stationary ma...

Страница 44: ...xtinguishing agents ready for use 5 2 Installation conditions Precondition The ground must be level firm and capable of bearing the weight of the machine Fig 8 Minimum distance from excavations slopes...

Страница 45: ...the compressor 9 Ensure accessibility so that all work on the machine can be carried out without danger or hin drance 10 Ambient temperature too low Frozen condensate and highly viscous engine or comp...

Страница 46: ...ir avoidance are found in chapter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visible and hidden transport damage 2 Inform the carrier and the manufacturer in writing of any damage foun...

Страница 47: ...ece Fig 9 Height adjustable towbar sa 1 2 Split pin 3 4 Locking lever 5 Serrated joint 1 6 Serrated joint 2 7 Towbar tube 8 Towbar center piece 9 Ball coupling 10 Towing eye 11 Split pin securing prin...

Страница 48: ...trapped by its bow over the axis of the locking lever see 9 Check locking position 11 Split pin 1 properly inserted Split pin 2 properly inserted 14 Tighten the locking lever again after 31 mi The ser...

Страница 49: ...re the serrations engage 6 Draw out the split pin 2 7 Undo the locking lever 4 until the serrated joint 6 is disengaged 8 Adjust the angle of the serrated joint 6 to bring the towing eye or coupling p...

Страница 50: ...s Choice of ball couplings Option Model Ball coupling sa un braked 06 M0556 sb braked sd un braked 06 M0571 Tab 43 Choice of ball couplings Material Protective gloves Hexagon wrench Thin metal rod Pre...

Страница 51: ...part 7 Serrated joint 8 Serrated joint 9 Hex head bolt 10 Towbar tube 11 Ball coupling Check that the ball coupling to be fitted is complete Proceed as illustrated Removing the towing eye 1 Remove the...

Страница 52: ...two serrated joints 7 of the side parts 6 2 Pass the hex head bolt 9 through the side parts 6 3 Screw the locking lever 4 onto the bolt 9 4 Check if The serrated joints 7 and 8 engage correctly That t...

Страница 53: ...ushing overrun damper 5 Overrun damper 6 Tension rod 7 Saddle 8 Protective sleeve 9 Ball coupling Check that the ball coupling to be fitted is complete Proceed as illustrated Removing the towing eye 1...

Страница 54: ...5 to the fixing position so holes align Push a metal rod through the towbar 6 and bush 4 to align the holes Withdraw the rod 3 Press the saddle 7 down over the towbar 6 4 Push the ball coupling 9 on t...

Страница 55: ...1 Loosen and remove both nuts 4 2 Remove both bolts 2 3 Pull off the towing eye 1 Fitting the ball coupling Precondition The towing eye has been removed The assembly condition as shown in the center g...

Страница 56: ...the holes in the towbar tube 6 and coupling 5 5 Push the fixing bolts 2 through the holes in the coupling 5 and towbar tube 6 6 Screw on and tighten the self locking nuts 4 6 Installation 6 3 Adjusti...

Страница 57: ...vice personnel who have been trained on this machine Remove all packing materials and tools on and in the machine Observe the machine during the first few hours of operation to ensure that it is opera...

Страница 58: ...olant Check the battery charge Re connect the battery Check all fuel lines engine oil lines and compressor oil lines for leaks loose connections wear and damage Clean the bodywork with a grease and di...

Страница 59: ...s Precondition The machine is disconnected from the towing vehicle and safely parked Fire and explosion hazard High currents caused by short circuited battery Shorted batteries can catch fire or explo...

Страница 60: ...in the machine to be started This can cause sparks when connecting and disconnecting Work with caution 5 Connect the minus terminal of the assisting battery 4 to a bare metal point on the compressor e...

Страница 61: ...chapter Confirmed Close the tap on the frost protector 8 3 Tab 46 Low temperature equipment checklist 7 Initial Start up 7 5 Low temperature operation winter No 9_9446 01 USE SERVICE MANUAL Screw Comp...

Страница 62: ...rter switch 0 STOP OFF I ON II Preheating III Start 6 Charging indicator lamp 7 Temperature gauge switch 8 Starting and stopping pictogram 8 1 1 Starting 1 Serious damage to engine from cold starting...

Страница 63: ...ion This vents the fuel line before each start Maximum preheating time should be 5 10 seconds 8 1 2 Allow the machine to run up to operating temperature To avoid unnecessary wear the engine should be...

Страница 64: ...n and maintenance of the tool lubri cator For suitable tool oil see chapter 2 7 1 8 3 Option ba Using the low temperature equipment Using the frost protector Pre heat the engine coolant 8 3 1 Using th...

Страница 65: ...rotector summer operation Keep the shutoff valve on the frost protector permanently open position A 1 8 3 2 Coolant pre heating The liquid cooled engine is equipped with an electric coolant pre heater...

Страница 66: ...rt securing pin 8 and the clamping screw 7 2 Fold out the crank handle 1 and reel out the required length of hose 3 3 Tighten the clamping screw 7 The reel is locked against unwanted reeling in or out...

Страница 67: ...eled in Reel again if necessary 2 Locate the securing hole 5 in the reel s side plate 2 until it is aligned with the securing screw 8 3 Engage the securing screw fully 4 Tighten the clamping screw 7 8...

Страница 68: ...s not opened Check the coil and electrical components and have changed if necessary X Fuel tank empty Fill up the fuel tank Airlock in the fuel line between fuel tank and injector pump Bleed the fuel...

Страница 69: ...broken Have changed X Speed adjustment cylinder mis adjusted or defective Repair or have replaced if nec essary X X Tab 48 Alarm Engine does not reach full speed 9 2 3 Indicator lamp remains on Possib...

Страница 70: ...zed workshop KAESER Ser vice Proportional controller malad justed or defective Check the diaphragm and clean the nozzle or replace the pro portional controller if necessary X Inlet valve not opening o...

Страница 71: ...urface see chap ter 10 4 8 Defective working element in the combination valve Have repaired or replaced if necessary X Working pressure too high pro portional controller maladjust ed Reset to the perm...

Страница 72: ...r tank too high Reduce to maximum level see chapters 10 4 1 and 10 4 3 Tab 54 Fault too much oil residue in the compressed air 9 3 6 Oil flows from the compressor air filter after shutdown Possible ca...

Страница 73: ...hat the line between the minimum pressure check valve and the compressed air outlet is vented 4 Do not open or dismantle any valves Working on the drive system 1 The negative cable to the battery is d...

Страница 74: ...ter commissioning initial start up Carry out maintenance tasks according to the following schedule Component Task After the first 50 h See chapter Note Engine Change oil X 10 3 4 Engine SM Change the...

Страница 75: ...l filter X Engine SM Check the engine air intake line X Engine SM Replace the engine air filter ele ment X 10 3 2 Adjust the valve clearance X Engine SM SW Check the engine coolant level X 10 3 1 Engi...

Страница 76: ...ooler X 10 4 8 Have the pressure relief valve checked X 10 4 7 Check clean the oil separator tank dirt trap X 10 4 5 1 Replace the air filter element X 10 4 6 Change the cooling oil X 10 4 3 Change th...

Страница 77: ...maintenance tasks Tab 58 Regular maintenance tasks 10 2 5 Maintenance schedule for options Perform maintenance tasks according to the following schedule Option Function Daily A250 A500 A1000 A1500 A2...

Страница 78: ...ne is shut down The machine is standing level The machine is fully vented the pressure gauge reads 0 psig Machine cooled down All compressed air consumers are disconnected and the air outlet valves ar...

Страница 79: ...nk 3 Filler neck with cap 4 Overflow 5 Radiator Check coolant level Top up when the coolant level falls below the minimum level B Checking the antifreeze concentration in the engine coolant The coolan...

Страница 80: ...ke sure that there is sufficient room for the coolant to expand when hot without overflow ing 1 Slowly open the cap on the coolant filler by a quarter to half of a turn to allow pressure to es cape 2...

Страница 81: ...th environmental protection regulations Further information See the engine handbook for coolant draining from the engine block 10 3 2 Air filter maintenance The air filter must be cleaned at the lates...

Страница 82: ...the red zone 8 Check the air filter maintenance indicator If the yellow piston reaches the red zone clean or replace the filter insert 4 Cleaning the air filter The dust evacuator valve 2 must be at t...

Страница 83: ...er of times The indicating piston of the maintenance indicator is reset and the maintenance indicator is again ready for use 10 3 3 Fuel system maintenance Material Spares Receptacle Cleaning cloths P...

Страница 84: ...uel system 1 Fuel tank 2 Fuel prefilter 3 Electric fuel pump 4 Upper part main fuel filter 5 Filter cartridge main fuel filter 6 Bleed screw main fuel filter 7 Fuel return line 1 Reconnect the negativ...

Страница 85: ...firmly seated 6 Bleed the system as described previously Catch any escaping fuel Dispose of escaped fuel contaminated fuel and working materials and components contami nated with fuel according to en...

Страница 86: ...ually 3 Check again that the securing strap is firmly gripped The fuel tank is properly secured 10 3 3 2 Option ne Maintaining the fuel water trap The fuel water trap is positioned between the fuel ta...

Страница 87: ...water trap The water trap should be emptied when dirty 3 Close the canopy Emptying the water trap 1 Place a receptacle under the drain plug 4 2 Unscrew the drain plug and allow water and dirt to drain...

Страница 88: ...ial New engine oil see chapter 2 6 4 for engine oil filling quantity Receptacle Hose coupling Cleaning cloth Funnel Precondition The machine is shut down The machine is standing level The machine is f...

Страница 89: ...oler Drain the oil by screwing the hose coupling on the oil drain valve Machine status Oil drain valve status Protective cap Hose coupling 1 Mode machine runs closed connected removed 2 Oil drain mach...

Страница 90: ...e drain valve 1 Pour in the specified volume of fresh oil into the oil filler 2 Screw on the filler cap 1 Checking the engine oil level It takes a few minutes for oil to reach the sump Wait 5 minutes...

Страница 91: ...3 Engine 4 Oil dipstick 1 Raise the canopy 2 Prepare a receptacle 3 Note the direction of rotation 2 to unscrew the filter 4 Unscrew the filter 1 Catch any escaping oil 5 Carefully clean sealing surfa...

Страница 92: ...is danger of serious injury from pinching Never check the drive belts unless the engine is at standstill Never run the machine without a belt guard Heed the safety instructions in chapter 3 5 10 3 6 1...

Страница 93: ...ieved Retighten both securing screws 3 4 Replace the belt guard 5 Reconnect the negative battery terminal 1 Remove the belt guard 2 Using your thumbs push the belt between the belt pulleys see illustr...

Страница 94: ...losion hazard Take heed of any safety symbols on the battery labels Further instructions on working with batteries 1 Do not remove battery terminal covers unnecessarily 2 Do not lay tools on the batte...

Страница 95: ...electrolyte concentration and can destroy the bat tery Top off only with distilled water 2 Check the fluid level If the fluid level does not reach the mark top off with distilled water Winter operatio...

Страница 96: ...ing clamp 5 Replace in the reverse order Battery replacement Replacement batteries must have the same capacity current strength and form as the original bat teries Always replace a battery with one of...

Страница 97: ...d down All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected Filling with cooling oil A sticker on the oil separator tank s...

Страница 98: ...ing oil Drain all cooling oil from Oil separator tank Oil cooler Oil pipes Material See chapter 2 5 6 for oil filling volume Receptacle New gasket for the drain plug Funnel Cleaning cloths Preconditio...

Страница 99: ...separator tank 1 filler 3 Position the receptacle below the separator tank drain plug 3 4 Unscrew the drain plug 3 on the separator tank and allow the oil to drain into the receptacle 5 Fit a new gas...

Страница 100: ...fully vented the pressure gauge reads 0 psig Machine cooled down All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected Ther...

Страница 101: ...outlet valves 6 Check the oil level after about 5 minutes Oil level too low top up if necessary 7 Carry out a visual check for leaks 10 4 5 Changing the oil separator cartridge The oil separator cartr...

Страница 102: ...l scavenge pipe 5 and lay them to one side 5 Remove the fixing screws 6 and carefully lift the cover 7 and lay it to one side 6 Take out the old cartridge 8 and gaskets 9 7 Clean all sealing surfaces...

Страница 103: ...rating temperature 2 Close the outlet valves 3 Shut down the machine 4 Wait until the machine has automatically vented Pressure gauge reads 0 psig 5 Open the outlet valves 6 Check the oil level after...

Страница 104: ...cleaned at the latest when the corresponding maintenance indicator de mands Replace the filter element yearly Material Compressed air for blowing out Spare parts as required Precondition The machine i...

Страница 105: ...cap 9 Secure the cover with washer and wing nut 10 Check that the cover is properly seated Resetting the maintenance indicator Press the maintenance indicator reset knob 8 a number of times The indica...

Страница 106: ...Do not direct water or steam jets at sensitive components such as the starter or instru ments Fig 37 Clean cooler radiator 1 Front of the machine 2 Direction of impacting water or steam jet from outsi...

Страница 107: ...corroding oil Cleaning rags Precondition The machine is shut down The machine is disconnected from the towing vehicle and safely parked 1 Check the tow bar for correct function and movement Make sure...

Страница 108: ...damper replaced by a specialist workshop if There is little resistance to pushing in Air has entered the device There is little resistance to pulling out the shock absorber Oil leaks out 10 5 4 Greasi...

Страница 109: ...p if they are less than 0 1 in thick 3 Replace the plug in the inspection hole 10 5 6 Greasing the canopy hinges Material Lithium enriched multi purpose grease Grease injector Precondition Machine shu...

Страница 110: ...rain water Care of the rubber sealing strips is very necessary during the winter months to prevent the strips from sticking and tearing when the canopy is opened Lubricate the rubber sealing strips r...

Страница 111: ...read off the oil level on the dipstick The oil level should be in the upper third of the dipstick Top up if the oil does not reach this level Topping up with tool lubricator oil 1 Use the funnel to t...

Страница 112: ...The frost protector is under pressure when operating serious injury can result from loosen ing or opening components under pressure Decompress the frost protector Fig 41 Filling the frost protector 1...

Страница 113: ...ust fumes Exhaust fumes from internal combustion engines contain carbon monoxide which is odor less and deadly Use the machine only outdoors Do not inhale exhaust fumes Danger of burns from hot compon...

Страница 114: ...gine 2 Remove the hose and replace the plug 2 It is recommended to blow out the spark arrestor with compressed air once a year Dispose of soot according to environmental protection regulations 10 Main...

Страница 115: ...r maintenance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 63 Logged maintenance tasks 10 Maintenance 10 7 Document maintenance and service...

Страница 116: ...rts and operating fluids materials may damage the machine or impair its proper function Personal injury may result from machine damage Use only original KAESER parts and operating fluids materials Hav...

Страница 117: ...manual 11 5 Spares for service and repair Use this parts list to plan your material requirement according to operating conditions and to order the required spare parts Personal injury or machine damag...

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Страница 159: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 151...

Страница 160: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 152 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 161: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 153...

Страница 162: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 154 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 163: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 155...

Страница 164: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 156 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 165: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 157...

Страница 166: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 158 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 167: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 159...

Страница 168: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 160 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 169: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 161...

Страница 170: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 162 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 171: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 163...

Страница 172: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 164 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 173: ...lose off the following openings with plastic foil and moisture resistant adhesive tape Engine air inlet Compressor air inlet Exhaust 3 Hang the following notice on the instrument panel informing of th...

Страница 174: ...t all parts with a pro tective oil film Disconnect the battery the minus terminal first and then the plus terminal and store in a frost free room Check the battery fluid level 10 5 7 Check the battery...

Страница 175: ...Death or serious injury can result from being crushed or run over by a machine under tow Riding on the machine while it is under tow is strictly forbidden 2 Make sure the danger area is clear of pers...

Страница 176: ...e towbar to suit the height of the towing vehicle hitch When the machine is coupled up the towbar must be parallel with the ground See chapter 6 3 for the height adjustment Fig 43 Towing alignment 1 U...

Страница 177: ...r is not visible Press down on the coupling until the closing mechanism can be heard to lock into place Press down on the release lever 7 to bring it to the horizontal position 6 Check again that the...

Страница 178: ...ts uppermost position 3 Check that the wheels are securely fitted and the tires are in good condition 4 Check the tire pressures 5 Connect the cable for the lighting and indicator systems and carry ou...

Страница 179: ...3 Loop the end of the cable round the towing vehicle hitch and secure with the karabiner Additional breakaway prevention Safety chains are accessories The towbar may be provided with two safety chains...

Страница 180: ...g and signalling cable 2 Pull on the parking brake 3 Detach the breakaway cable 4 Wind down the jockey wheel 5 Place chocks under the wheels 6 Pull up the parking brake to the stop 7 Uncouple the comp...

Страница 181: ...e Use only the safety chain available as option to secure a parked machine against theft Precondition Safety chain present Lock present Key custody is decided 1 Remove the safety chain from the storag...

Страница 182: ...crane hook vertically over the lifting eye 3 Engage the hook in the eye 4 Close and lock the access doors 5 Lift the machine carefully Take care when setting down the machine 1 Incorrect setting down...

Страница 183: ...will determine the type of packing and load securing Packing and securing methods must be such that assuming proper handling the goods arrive in perfect condition at the destination Consult KAESER Se...

Страница 184: ...Danger of fire or explosion from operating fluids materials The machine incorporates an internal combustion engine Any dangerous fluids materials contained within the machine must be removed before tr...

Страница 185: ...idge 4 Drain the coolant from water cooled engines and systems 5 Hand the machine over to an authorized disposal expert Parts contaminated with cooling oil or engine oil must be disposed of in accorda...

Страница 186: ...ntity number 2 Machine nameplate with serial number 3 Engine nameplate with serial number 4 Combined label for coupling loading and built in options 13 2 Pipeline and instrument flow diagram P I diagr...

Страница 187: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 179...

Страница 188: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 180 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 189: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 181...

Страница 190: ...13 3 Dimensional drawing 13 3 1 Option sh Dimensional drawing fixed height towbar without parking brake 13 Annex 13 3 Dimensional drawing 182 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 191: ...13 Annex 13 3 Dimensional drawing No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 183...

Страница 192: ...13 3 2 Option sc Dimensional drawing stationary machine with skids 13 Annex 13 3 Dimensional drawing 184 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 193: ...13 Annex 13 3 Dimensional drawing No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 185...

Страница 194: ...13 Annex 13 4 Electrical Diagram No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 187...

Страница 195: ...13 Annex 13 4 Electrical Diagram 188 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 196: ...13 Annex 13 4 Electrical Diagram No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 189...

Страница 197: ...13 Annex 13 4 Electrical Diagram 190 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 198: ...13 Annex 13 4 Electrical Diagram No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 191...

Страница 199: ...13 Annex 13 4 Electrical Diagram 192 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 200: ...13 Annex 13 4 Electrical Diagram No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 193...

Страница 201: ...13 Annex 13 4 Electrical Diagram 194 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 202: ...13 5 Option tc Lighting and signaling system connection 13 Annex 13 5 Lighting and signaling system connection No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 195...

Страница 203: ...13 Annex 13 5 Lighting and signaling system connection 196 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 204: ...13 Annex 13 5 Lighting and signaling system connection No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 197...

Страница 205: ...13 Annex 13 5 Lighting and signaling system connection 198 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

Страница 206: ...13 Annex 13 5 Lighting and signaling system connection No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 199...

Страница 207: ...13 Annex 13 6 Fuel circulation diagram No 9_9446 01 USE SERVICE MANUAL Screw Compressor M26 201...

Страница 208: ...13 Annex 13 6 Fuel circulation diagram 202 SERVICE MANUAL Screw Compressor M26 No 9_9446 01 USE...

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KAESER M26, Руководство по обслуживанию

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