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12

Decommissioning and removal

12.1

Switching off the device

 DANGER

Lethal voltages are still present in the connections and cables of the device even after the device has
been switched off and disconnected!

Severe injuries or death may occur if the cables and/or terminals/busbars in the device are touched.

The device must be mounted in a fixed position before being connected electrically.

Observe all safety regulations and current technical connection specifications of the responsible power
supply company.

The device may only be opened and serviced by an authorized electrician.

Switch off the grid voltage by turning off the external circuit breakers.

Check that all AC and DC cables are completely free of current using a clip-on ammeter.

Do not touch the cables and/or terminals/busbars when switching the device on and off.

Keep the device closed when it is in operation.

 WARNING

Risk of burns from hot housing components

Housing components could heat up during operation.

Only touch the housing cover of the device during operation.

12.2

Uninstalling the device

 DANGER

Dangerous voltage due to two operating voltages

Severe injuries or death may occur if the cables and/or terminals/busbars in the device are touched. The
discharge time of the capacitors is up to 5 minutes.

Only appropriately qualified electricians authorized by the mains supply network operator are permit-
ted to open and maintain the device.

Before opening the device: Disconnect the AC and DC side and wait at least 5 minutes.

The device is switched off and a check has been performed to ensure that it is de-energized.

AC cable disconnected AC connection [See section 11.6.1

}

 Page 89].

DC connection disconnected DC connection [See section 11.6.2

}

 Page 89].

1 Undo the cable fittings for Ethernet cables [ W_29].

2 Undo the cable fittings for RS485 cables [ W_19].

3 Disconnect the plug from the communication circuit board.

4 Pull the interface cables out of the device.

5 Insert sealing plugs into all open cable fittings.

»

The device has been uninstalled. Proceed with removal.

12.3

Removing the device

Device has been switched off and uninstalled.

1 Remove the screw that prevents the device from being lifted off the mount.

2 Use the lateral openings and lift the device off the mount.

»

The device has been removed. Proceed with packaging.

KACO blueplanet 87.0 TL3 KACO blueplanet 92.0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3

KACO blueplanet 137 TL3 KACO blueplanet 150 TL3

Page 104

EN-US

Содержание blueplanet 87.0 TL3 S

Страница 1: ...0 TL3 KACO blueplanet 110 TL3 KACO blueplanet 125 TL3 KACO blueplanet 137 TL3 KACO blueplanet 150 TL3 These instructions form part of the product and must be carefully read observed and stored in a pl...

Страница 2: ...ice for ease of reading Trademarks All brand and product names used in this document are trademarks or registered trademarks although they may not be specifically designated as such Software This devi...

Страница 3: ...nterfaces 29 7 10 Sealing the connection area 32 8 Start up 33 8 1 Conditions 33 8 2 Preconditions relating to standards 33 8 3 Network topologies 34 8 4 Start up options 35 9 Configuration and operat...

Страница 4: ...onwards Modules KACO art no KACO blueplanet 87 0 TL3 M1 WM OD IIF0 KACO blueplanet 87 0 TL3 M1 WM OD IIFX 1001784 S 1001897 X KACO blueplanet 92 0 TL3 M1 WM OD IIG0 KACO blueplanet 92 0 TL3 M1 WM OD I...

Страница 5: ...ilure to observe this warning will lead directly to serious bodily injury or death WARNING Potential danger Failure to observe this warning may lead to serious bodily injury or death CAUTION Low risk...

Страница 6: ...ccording to country specific requirements details see manual Grid Support Interactive Inverter Max Backfeed Current 0 A Conf to UL 1741 UL 62109 1 Cert to CSA C22 2 No 107 1 CAN CSA Std C22 2 No 62019...

Страница 7: ...them against being inadvertently switched back on before performing visual inspections and maintenance When taking measurements on the live device Do not touch the electrical connections Remove all j...

Страница 8: ...e the specification intended by the manufacturer Overvoltage on the DC connection of over 1500 V Modifying the device Standalone mode 2 2 Protection features The following monitoring and protection fu...

Страница 9: ...cover 9 DC isolator switch not present in S version 5 AC connection cable feed through 3 2 1 Mechanical components DC isolator switch not present in S version The DC isolator switch is located on the...

Страница 10: ...be used for service information purposes software updates and for carrying out extensive configuration Inverter Off input In addition to the safety functions the internal interface switches can also...

Страница 11: ...s can be combined If the supply cable from the PV generator to the device is long the string combiner can also be installed in the vicinity of the PV generator An integrated DC isolator switch enables...

Страница 12: ...OD IIK0 KACO blue planet 125 TL3 M1 WM OD IIP0 KACO blue planet 137 TL3 M1 WM OD IIP0 KACO blue planet 150 TL3 M1 WM OD IIQ0 AC Output levels Output levels AC Nominal power 87 kVA 92 kVA 110 kVA 125...

Страница 13: ...ficiency 98 6 98 5 98 8 99 0 Self consumption Standby 10 W Feed in from 200 W Transformer unit no Protection class over volt age category I III Grid monitoring Country specific Distribution system TN...

Страница 14: ...solutely mandatory for UL market Accessory articles KACO order no Bending box 1001917 AC inverter input plate kit 1001882 double row 1001906 M63 32 AC inverter overvoltage protection kit 1001884 AC in...

Страница 15: ...orting the unit CAUTION Hazard due to impact risk of breakage to the device Pack the device securely for transport Transport the device using the intended carrying handles of the packaging box Do not...

Страница 16: ...on vents Failure to observe these instructions may result in damage to the device which is not covered by the warranty NOTE Access by maintenance personnel for service Any additional costs arising fr...

Страница 17: ...led by at least 2 persons The device is transported to the installation location 1 Remove the plastic strap from the pallet and packaging 2 Pull the clip lock off the packaging 3 Pull the hood upwards...

Страница 18: ...x 3 Lock washer 6 Lug to mount the device A Minimum clearance 120 1 Minimum clearance excluding device 270 Recommended clearance 400 1 Recommended clearance excluding device 475 B Minimum clearance 30...

Страница 19: ...cient ventilation and the resulting heat build up Observe the minimum clearances and provide for sufficient heat dissipation Any objects on the housing of the device must be removed prior to operation...

Страница 20: ...to the internal area via the dust proof screw connec tions The condensate that forms can cause damage to the device during installation and start up Keep the device sealed during pre assembly and don...

Страница 21: ...1 ON to 0 OFF 2 Press in the safety catch 1 from behind 3 Attach the hanging lock 2 to the safety catch DANGER A measurement in a live state may be required for tests Only appro priately qualified ele...

Страница 22: ...cluding the applicable elec trical safety regulations All installations must conform to the laws regulations and standards that are applicable in the country of installation KACO new energy does not a...

Страница 23: ...in installation provided by the customer 250A preliminary Fitting for AC connection M40 Torque for cable fitting 65 In Ibs Interfaces Diameter of cable for cable fitting 2x 0 31 0 67 inch Torque for c...

Страница 24: ...ig 23 Removing the AC input plate 1 Housing base AC side 2 Screws for mounting 3 Input plate 4 Cable fitting 7 5 2 Making the grid connection 4 pole connection TN TT system Grid connection is prepared...

Страница 25: ...rator 2 Measure the DC voltage between the protective earth PE and the negative cable of the PV generator If stable voltages can be measured there is a ground fault in the DC generator or its wiring T...

Страница 26: ...t the strand and insulation can be pressed into the cable lug shaft CAUTION Risk of fire due to chemical corrosion Cable lugs must be suitable for the conductor material and copper busbars being used...

Страница 27: ...tion 7 2 Page 21 On initial delivery remove intermediate plug in frame on the AC surge protec tion device F Position and secure intermediate plug in frame onto AC surge protection socket NOTE Differen...

Страница 28: ...o the base socket 9 Ensure that the protective elements are properly secured Proceed with the installation of the protective elements A B GND 1 2 3 4 Fig 29 Inserting the RS485 over voltage protection...

Страница 29: ...e damaged beyond repair by static discharge Note the ESD protective measures Earth yourself before touching a component by touching a grounded object All interfaces are located on the communication ci...

Страница 30: ...o the network The Ethernet cable has been connected to the device 1 Connect the Ethernet cable to the network or a computer 2 Configure the Ethernet settings and the webserver in the Settings menu Con...

Страница 31: ...hen using the RS485 bus system assign a unique address to every bus device inverter sensor and ter minate the terminal units see the Settings menu Check whether one of the devices represents the termi...

Страница 32: ...through the cable fittings 3 Connect wire A from COM 11 on the terminal of the protective device to the terminal marked INV OFF on the first device 4 Connect wire B from NC 12 on the terminal of the p...

Страница 33: ...nnection Wizard NOTE A mobile terminal device with WIFI interface is required in order to put the device into operation The following functions are only available via the WEB interface Initial start u...

Страница 34: ...router 6 Network segment switch 2 Main network switch 7 Inverter device 3 FO switch fibre optic 8 String combiner 4 Slicebox for fibre optic data transfer 9 Connection cable and protocol DC Modbus RT...

Страница 35: ...rt up in a network without Segment Controller Start up in an existing network The installation technician can start up the device with the aid of the installation wizard as described at option 1 The d...

Страница 36: ...b user interface See sec tion 9 4 2 Page 47 Step 4 Localisation Network parameters have been set 1 Set Date time and time zone or initiate synchronisation with the client 2 NOTE The synchronisation re...

Страница 37: ...monitoring has been set up NOTE Using the plant ID the device followed by its firmware version can be detected automatically in the Cloud portal and assigned to the relevant plant 1 Enter the device...

Страница 38: ...device generates a unique AP name based on its serial number so that it is possible to install several devices at the same time if multiple WiFi sticks happen to be available 2 Name of access point D...

Страница 39: ...ge to the printed circuit board 1 Launch the browser on the terminal device and enter the IP address of the device 1 http IP address of device if ports LAN1 or LAN2 have been used 2 http 169 254 1 1 i...

Страница 40: ...tioning Ethernet slot on the external network end 2 It may be necessary to take additional IT configuration measures in the external network so that the device is as signed an IP address 3 Next launch...

Страница 41: ...pre prepared device configuration e g a device configuration that has been set up successfully on a single device 3 Using the Segment Controller s WEB server it is then possible to display and select...

Страница 42: ...d configuration and emits a flash code via the LEDs on the front of the device which al lows conclusions to be drawn about the validity of the configuration 4 If the configuration is valid the paramet...

Страница 43: ...inues to flash permanently the internal communication is interrupted Feed in start The green Operating LED is lit The green Feed in LED is illuminated after the country specific wait ing period The de...

Страница 44: ...s Language Main Menu cumulative yield Selected meassurements String Combiner Opitonal Operation mode Previous page Current power Status history Activity indicators for communication interfaces Activit...

Страница 45: ...tus Parameter with detail view Status History user area Configuration area Breadcrumb Navigation Menu interface language Field of action Fig 57 Parameterization interface Area Description Menu bar Too...

Страница 46: ...d protection will be disabled for all protected grid parameters including the password protection setting for 15 minutes Protection is reactivated automatically after this time has elapsed If you atte...

Страница 47: ...he web interface shows the selected data 4 1 2 3 4 Total view Displays the total yield up to now 4 1 2 3 4 Export print Print PNG PDF JPEG SVG GIF NOTE Opportunity to print out or save the chart 1 Sel...

Страница 48: ...a constant DC voltage Constant voltage 875 1300 V F Set value for constant voltage control Constant voltage mode Off On 1 Activate or deactivate the constant voltage controller 2 Confirm the action fi...

Страница 49: ...ce swell k 0 10 2 F Set amplification factor k for the pos sequence for drop and increase in the grid voltage 4 1 2 3 4 Constant k negative se quence dip Constant k negative se quence swell k 0 10 2 F...

Страница 50: ...4 Minimum support time 1000 15000 ms F Set the minimum support time 4 1 2 3 4 Monitoring time PV voltage F Set time for voltage monitoring Monitoring time grid voltage F Set time for voltage monitorin...

Страница 51: ...y factor 2 Confirm the action field 4 1 2 3 4 Ramp Rate Limitation NOTE Opportunity to limit power in the case of an increasing and de creasing grid frequency Operating mode Status F Select operating...

Страница 52: ...after grid failure 45 65 Hz F Specify switch on frequency range after grid error Monitoring grid voltage 1 1800 s Monitoring PV voltage 1 1800000 ms F Specify the time for monitoring the grid voltage...

Страница 53: ...ivated F Specify the range and trip off time Trip overfrequency monitoring Status F Activate if necessary Number of overfre quency trip off levels 1 5 F Specify the number of support levels Overfreque...

Страница 54: ...4 Overvoltage protection Transient overvoltage protection 114 8 148 0 Unom Password protection Status F Set the transient overvoltage protection NOTE Shutdown carried out within a grid cycle 1 Activat...

Страница 55: ...r and the inverter in particular firmware updates distribution of device configurations etc Broker IP 1 Displays the IP address transmitted by the Segment Controller NOTE The standard settings allow f...

Страница 56: ...on Status F Specify the activation status AC fallback active power 0 100 Plim F Set fallback power Specifies the standard power in the event of a communication failure If no active power command is re...

Страница 57: ...d over excited relates to capacitive load 4 1 2 3 4 Increasing output gra dient Decreasing output gradient 1 65534 min NOTE In addition to configuring the transient behavior using the set tling time c...

Страница 58: ...the 1st node the power must be 0 for the last node the power must be 100 The power values of the nodes must increase continuously 0 3 1 F Specify the NOTE cos of the node Over excited un der excited...

Страница 59: ...endently and one of them can be activated for regulation each time 4 1 2 3 4 Priority mode Q Priority P Prior ity F Set priority for reactive power Q or active power P NOTE When it comes to P priority...

Страница 60: ...lue also serves as a deactivation threshold 4 1 2 3 4 P f intentional delay 0 5000 ms F Set the power limitation delay in seconds Not for IL IT 4 1 2 3 4 P f deactivation time 0 3600 s F Specify time...

Страница 61: ...Not for IL IT 4 1 2 3 4 Deactivation time 0 60000000 ms F Specify the time for voltage reduction 4 1 2 3 4 Increasing output gra dient Decreasing output gradient 1 65534 min F Specify the increasing a...

Страница 62: ...grid protection disconnection NOTE Option to detect the external grid protection devices External grid protection Status F Select the device 4 1 2 3 4 Powador protect NOTE Configures the grid shutdow...

Страница 63: ...ccessory DIO1 DIO2 DIO3 DIO4 Expansion module detected at one of the two slots 1 Select the logic of the 4 channels 2 Confirm the action field 4 1 2 3 4 Relay NOTE Opportunity to configure the fault s...

Страница 64: ...detection FRT 1 Opportunity to set up password protection for individual parame ters 2 Confirm the action field 4 1 2 3 4 System Maintenance NOTE Fundamental system and maintenance data with the initi...

Страница 65: ...ection of country settings KACO new energy attests that the relevant certificates are only valid if the corresponding country settings have been selected that all configured grid parameters must be co...

Страница 66: ...remove USB stick to restart appears 3 When an error occurs the update process must be repeated 9 7 Access via Modbus NOTE In order to make use of the Modbus functionality we recommend using the SunSp...

Страница 67: ...ccessfully If the Fault LED is flashing slowly 1 sec this indicates that a function has not been completed successfully or a time out has occurred at the confirmation stage Depending on how long the b...

Страница 68: ...ick can be re moved NOTE Procedure failed USB stick can be removed Setting the network parameters to the factory defaults using the multi function buttons Action step sequence LB RB Notifications func...

Страница 69: ...ulti function buttons Action step sequence LB RB Notifications function F Press the right hand function button 5 secs to commence the procedure F Release the function key F Briefly 1 sec press the rig...

Страница 70: ...1 00 361 380 456 520 570 622 0 95 342 360 432 492 540 590 0 90 Tab 8 Maximum continuous apparent power depending on grid voltage The following figures show the reactive power operating range subject t...

Страница 71: ...R T U V R T Under voltage derating Fig 69 Apparent power subject to the grid voltage bp 92 0TL3 1 P p u Q P u 0 6 0 4 0 2 0 1 0 8 1 2 0 6 0 6 1 0 0 above UN at 0 9 UN at 0 8 UN underexcited overexcit...

Страница 72: ...vice See sec tion 8 1 Page 33 In doing so the reactive power level is set in line with Q P tan dependent on power output which produces the specified shift factor cos consistently If the specification...

Страница 73: ...ve grid impedance A very significant amplification of this control circuit may result in an oscillation ten dency The plant operator is responsible for using suitable settings for Q U control in consu...

Страница 74: ...t dead time Once the dead time has expired the control circuit is no longer subject to a delay and the set settling time determines the transient behavior Rise Outg grad Fall Outg grad increasing decr...

Страница 75: ...ns do not result in a loss of generation capacity in a larger range of an interconnected grid Grid support by a fast feeding of residual current also lim its the spatial extent of the incident With it...

Страница 76: ...ed for the positive or negative phase sequence voltage is Fig 76 Formula no 2 depending on the nominal current IN of the inverter For the positive and negative phase sequence voltage u equates to the...

Страница 77: ...troller This second solution is to be used for all other inverters Dynamics accuracy In all of the control methods described below the specified target value at the inverter s connection terminals is...

Страница 78: ...ly for voltage increase in the upstream distribution network by consumption of reactive power it may be necessary to curtail the active power In this case P U control is available for making opti mum...

Страница 79: ...ossible fluctuation of the available power or set point but will never increase above the abso lute power limit Deactivation time 0 60000000 ms Only evaluated in Hysteresis mode On Observation time fo...

Страница 80: ...erters Pref is defined as PM the actual power at the moment of activation f is the actual frequency and f1 is the activation threshold as configured Fig 82 Equation 3 Fig 83 Equation 4 In some standar...

Страница 81: ...re 3 Mode 2 Without hysteresis activated FEHLENDER LINK Power reference mode with overfrequency Actual power Nominal power Power reference mode with underfrequency Actual power Nominal power Power ref...

Страница 82: ...If upon deactivation the power level available is higher than the actual power level then the power increase is limited to the maximum power level The limitation is implemented using an absolute powe...

Страница 83: ...he grid operator and plant operator The device capacity of a plant can be set to exactly match the agreed value using the Slim and Plim settings To ensure that the load on the devices in the plant is...

Страница 84: ...ed to calculate the Q filter parameter and cos phi gradient Fig 88 Formula for calculating the Q filter parameter Fig 89 Formula for calculating the cos phi gradient internal power gradient 10 5 Advan...

Страница 85: ...roportional to reactive power balance and voltage is proportional to active power bal ance The active enhanced island detection method detects this difference by monitoring the behavior of the grid In...

Страница 86: ...activities that are described here The device should be checked for proper operation by a qualified electrician at regular intervals Always contact the service team of the system manufacturer if you e...

Страница 87: ...eaning the cooling fins from above 1 2 4x Fig 91 Cleaning the cooling fins from below 1 Heat sinks space between heat sinks 2 Brush max wire diameter 2mm 11 3 Replacing the fans Removing the cover A c...

Страница 88: ...on the status display of the overvoltage protection mode the overvoltage protection should be replaced NOTE A check has been performed to ensure there is no AC DC voltage present 1 Opening the device...

Страница 89: ...PV generator at the DC and DC busbar W_17 2 Place the fastening elements back in the fittings bag 3 Loosen the cable fitting and pull the DC cable through the cable fitting W_46 NOTE If the DC cable...

Страница 90: ...grid operator if the grid failure continues to oc cur E The grid fuse trips Damage to the device s hardware If the grid fuse trips immediately when the device goes into feed in mode after the start up...

Страница 91: ...r If there is no current flowing in a string then the associated DC fuse is defective Check the no load voltage and layout of the PV generator Re place the damaged modules if necessary B E Replace the...

Страница 92: ...diation is sufficient MPP con trols are used for feed in to gain maximum yield Check whether Strings with differ ent voltage levels are present on the same tracker XL version a DC isola tor switch is...

Страница 93: ...see if the grid plant pro tection has been switched off E 18 Resid current shutdown AFI The integrated AC DC sensitive residual cur rent device registered an non permissibly high leakage current goin...

Страница 94: ...AC IGBTs or AC overcurrent No fault Grid re lated shutdown the grid connects again automatically 38 Generator voltage too high fault Battery overvoltage The voltage of the DC generator is too high Th...

Страница 95: ...nd com pare to the relevant country specific limit Check setting values in the param eters menu Check the AC fuses A phase may be miss ing Check connection cabling B K 48 Grid failure underfrequency M...

Страница 96: ...ific waiting period 58 Control board overtemp The temperature inside the device was too high The device shuts down to avoid hard ware damage How high is the de vice output Fan on Heat sink cov ered Th...

Страница 97: ...up on the device See action in the event of a fault 70 E 72 Fault in fan 3 Failure in the 2nd external fan or the corre sponding tacho signal The power is not re duced This occurs via the temperature...

Страница 98: ...rvoltage A voltage deviation has been found in the DC link An internal protective mechanism has dis connected the device to protect it against damage In case of repeated occurrence Notify your authori...

Страница 99: ...d K 108 Grid failure overvoltage L1 Shutdown because the grid voltage on phase Lx is outside the set limit value 2nd level up to 5th level of grid monitoring The limit value is specified by the respec...

Страница 100: ...the internal temper ature is too high The temperature is mea sured on the control card This is a protective function of the device 159 Waiting for fault acknowl edgement The DSP is waiting for the co...

Страница 101: ...d personnel Are the plugs correctly plugged in E 188 Semiconductor test not pos sible Filter voltage measurement or actuation of the semiconductors faulty Disconnect AC and DC wait 1 minute and switch...

Страница 102: ...ved on the AC power board is erro neous Disconnect AC and DC wait 1 minute and switch on again B 209 Detection of hardware de tection failed AC relay board The data saved on the AC relay board is erro...

Страница 103: ...ce in the event of grid fail ures NOTE Fault number not found If fault numbers are displayed on the device but are not listed here then it is usually necessary to have this looked at by your installat...

Страница 104: ...e injuries or death may occur if the cables and or terminals busbars in the device are touched The discharge time of the capacitors is up to 5 minutes Only appropriately qualified electricians authori...

Страница 105: ...nality of the device e g due to storage that does not conform to the specified environmental conditions or if the device is transported from a cold environment to a warm environment for a brief period...

Страница 106: ...erials Device Do not dispose of faulty devices or accessories together with household waste Ensure that the old device and any accessories are disposed of in a proper manner Packaging Ensure that the...

Страница 107: ...cation Delivery address Contact person with telephone number Information about the accessibility of the installation site You can find the following items and other information at our web site Kaco ne...

Страница 108: ...N55011 2015 Secondary effects on the grid EN 61000 3 3 2008 EN 61000 3 2 2006 A1 2009 A2 2009 FCC Rules regulations 47 Grid Code Code Grid guidelines PO12 3 4 Oct 2006 RD1699 2011 UNE 206006 CEI 0 16...

Страница 109: ...ing Part 2 1 IEC60068 2 2 20007 Environmental testing Part 2 2 IEC60068 2 14 2009 Envi ronmental testing Part 2 14 Efficiency IEC 61683 1999 EN50530 2008 CEC Efficiency KACO blueplanet 87 0 TL3 KACO b...

Страница 110: ...ical state at the time of printing Subject to technical changes No liability for printing errors Carl Zeiss Strasse 1 74172 Neckarsulm Germany Tel 49 7132 3818 0 Fax 49 7132 3818 703 info kaco newener...

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