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Modular Multichannel Measuring Device for

Liquid Analysis with Integrated Controller and

Paperless Recorder

Type 202581

Typ 202581

Installation Instructions

Volume 1(2)

20258100T94Z101K000

V2.00/EN/00602660

JUMO AQUIS touch S

Содержание AQUIS touch S 202581

Страница 1: ...ichannel Measuring Device for Liquid Analysis with Integrated Controller and Paperless Recorder Type 202581 Typ 202581 Installation Instructions Volume 1 2 20258100T94Z101K000 V2 00 EN 00602660 JUMO A...

Страница 2: ...t is likely that a dange rous overdosage occurres For this case appropriate precautionary measures must be taken Notice Read this operating manual before putting the device into service Keep the opera...

Страница 3: ...epair 9 2 3 2 Protection against electrostatic discharge ESD 10 2 4 Disposal 10 3 Device Description 11 3 1 Brief description 11 3 2 Block diagram 13 3 3 Device setup 14 4 Identifying the device versi...

Страница 4: ...puts optional boards 45 6 4 4 Analog outputs 54 6 4 5 Binary inputs 55 6 4 6 Binary outputs power supply unit board 57 6 4 7 Binary outputs optional boards 58 6 4 8 Mains power connection 59 6 4 9 Vol...

Страница 5: ...96 8 2 6 Calibrating the touchscreen 97 8 2 7 Digital sensors 97 8 3 Alarm Event list 102 8 3 1 Alarm list 103 8 3 2 Event list 106 8 4 Memory Manager USB flash drive 108 9 Retrofitting optional board...

Страница 6: ...Content...

Страница 7: ...hat components of the device can be destroyed by elec trostatic discharge ESD Electro Static Discharge if the appropriate precau tionary measures are not taken When returning modules assemblies or com...

Страница 8: ...n the device is used properly and as intended 1 4 Qualification of personnel This document contains the information required to ensure use of the device as intended It is meant for technically qualifi...

Страница 9: ...echnical data Page 107 protect the device from shock during transport the original packaging offers optimal protection for storage and transport 2 3 Returning goods if repairs are needed return the de...

Страница 10: ...olled manner and prevent electrostatic charge buildup due to friction Use only packaging intended specifically for ESD sensitive assemblies com ponents These must be made from conductive plastics No l...

Страница 11: ...d JUMO control algorithms for P PI PD and PID control Display A 5 5 touch sensitive color screen is responsible for display of all parameters as well as operation and device settings The plain text op...

Страница 12: ...stewater treatment plants Process systems Drinking and bathing water monitoring Pharmaceutical water Food and beverage production CIP SIP plants Gas scrubbers air washers Cooling tower control Ion exc...

Страница 13: ...y outputs Standard signals 0 to 10 V 0 4 to 20 mA 1 way relay changeover contact 2 way relay normally open contact 1 way solid state relay triac 2 way solid state relay PhotoMOS 1 way logic output 0 2...

Страница 14: ...3 Connection terminals power supply unit 4 Connection terminals base unit 5 Expansion slots 6 USB interfaces USB device interface and connection for optional USB host socket 7 USB host socket IP67 al...

Страница 15: ...features of the device prior to startup Compare the type code on the nameplate with the order details 1 Data matrix code for service purposes 2 Information symbol Read documentation Chapter 1 1 Warni...

Страница 16: ...4 Identifying the device version 16 Order details page 17 In the event of technical questions please have the information from the name plate available for the member of our support team...

Страница 17: ...in text 3 National language 01 German 02 English 03 French 4 Analysis input 1 IN 7 0 Not used 1 pH Redox NH3 2 CR resistive conductivity measurement 2 and 4 pole 3 Ci inductive conductivity measuremen...

Страница 18: ...0 V 1 A 14 Logic output 0 22 V 15 2 logic outputs 0 12 V 16 analog output 17 2 PhotoMOS a solid state relay 10 Input output 3 IN 13 14 15 OUT 10 11 00 Not used 11 Relay changeover contact 12 2 relays...

Страница 19: ...d state relay triac 230 V 1 A 14 Logic output 0 22 V 15 2 logic outputs 0 12 V 16 analog output 17 2 PhotoMOS a solid state relay 14 Output 7 OUT 18 19 00 Not used 11 Relay changeover contact 12 2 rel...

Страница 20: ...Acrobat Reader operating manual and data sheet in PDF format GSD generator and JUMO PCC PCA 3000 as demo version JUMO AQUIS touch S accessories kit part no 00597460 Mounting plate for surface mounting...

Страница 21: ...Analysis input Ci for inductive conductivity 00584265 20258x 2 Analysis input CR for resistive conductivity 00584263 20258x 1 Analysis input pH Redox NH3 00584264 20258x 18 Digital inputs 3 potential...

Страница 22: ...4 Identifying the device version 22...

Страница 23: ...exposed to direct sunlight Climatic conditions The ambient temperature and the relative humidity at the mounting site must correspond to the technical data v Installation position The device can be i...

Страница 24: ...5 Mounting 24 5 2 Dimensions 137 5 mm 301 5 mm 270 5 mm 247 5 mm 138 mm 283 2 mm 301 mm 33 3 mm 120 5 mm Side view Front view View from below cable entries...

Страница 25: ...ate for surface mounting 3 Self tapping screws 60 16 TORX PLUS a 30IP supplied as stan dard with the JUMO AQUIS touch S a TORX PLUS is a registered trademark of Acument Intellectual Pro perties LLC US...

Страница 26: ...nting 26 Drilling diagram 1 JUMO AQUIS touch S 4 Fastening screws hex headed screws 6 mm 5 Weather protection canopy stainless steel 1 4301 part no 00602404 299 mm 171 mm 5 1 4 299 mm 171 mm 6 6 mm 15...

Страница 27: ...und the cable entries to permit routing of cables 2 Use suitable fastening screws 4 in order to ensure that the screw heads are at a distance of about 1 cm from the mounting surface 3 Using the screws...

Страница 28: ...mm 2 Self tapping screws 60 16 TORX PLUS a 30IP supplied as stan dard with the JUMO AQUIS touch S a TORX PLUS is a registered trademark of Acument Intellectual Pro perties LLC USA 3 Pipe clips from th...

Страница 29: ...weather protection canopy 6 to the right side of the unit 5 2 Insert the two pipe clips 3 through the slots in the mounting straps on the mounting plate 4 as shown in the drawing 3 Place the device o...

Страница 30: ...e panels NOTE Installation in a control panel provides protection class IP20 When the JUMO AQUIS touch S is installed in the wall of control cabinets the protection class of the control cabinet no lon...

Страница 31: ...S touch S 4 Control panel with cutout 273 mm 257 mm Material thickness of panel 1 5 to 5 mm 2 1 3 4 1 5 5 mm 257 mm 273 mm Step Action 1 Insert the screws 2 about 2 to 3 threads into the holes provide...

Страница 32: ...5 Mounting 32...

Страница 33: ...lines must be separated from one an other spatially and not laid in parallel Select suitable cables for sensors and interfaces shielded and twisted or co axial cable These lines must not be installed...

Страница 34: ...es incorrect installation wrong settings on the device can adversely af fect performance of the connected process For this reason independently operating safety devices e g pressure relief valves temp...

Страница 35: ...minal compartment cover 2 Remove the terminal compartment cover 1 2 NOTE After all work in the terminal compartment has been completed ensure that the terminal compartment cover is reattached All 6 sc...

Страница 36: ...gs 4 Multi conductor cables Strip the sheathing off the cable to a point where the sheathing still reaches the upper edge of the tongue on the strain relief strip 1 When putting together cables ensure...

Страница 37: ...ction NOTE Open or improperly sealed cable fittings void the protection type IP67 for the en closure Ensure that all cable fittings are sealed and tightened to the correct in stallation torque Chapter...

Страница 38: ...m the cable Pull back the braided shield Remove black semiconducting layer see image Strip insulation off inside conductor Attach Shield Kon connector1 for shield Length Part number 1 5 m 00085154 5 m...

Страница 39: ...eld Attach wire ferrules to the ends of the conductors and a Shield Kon connector1 for shielding Inner conductor Shrink sleeve NOTE The black semiconducting layer must not touch with the inside conduc...

Страница 40: ...HOMAS BETTS INTERNATIONAL Inc Wilmington Del US 60 mm Shield Kon connector Ferrule Conductor cross sec tion Length to strip minimal Maximum without ferrule Power supply unit 0 2 mm 1 mm2 8 mm Base uni...

Страница 41: ...5 mm2 7 mm with ferrule with lip 0 25 mm2 0 5 mm2 7 mm Ferrule without lip 0 25 mm2 1 5 mm2 7 mm Rigid 0 14 mm2 1 5 mm2 7 mm Analysis inputs pH Redox NH3 Analysis inputs CRb Analysis inputs Cic Digita...

Страница 42: ...ional board Ethernet LAN Optional boards for analysis inputs IN 7 to IN 10 Optional boards for universal inputs IN 11 to IN 12 Optional board RS485 RS422 PROFIBUS DP COM 2 Optional boards 3 way binary...

Страница 43: ...hangeover contact Base unit OUT 4 to OUT 5 Analog output 5 V Voltage supply output 5 V for ISFET sen sors 24 V Voltage supply output DC 24 V for external transmittersa Option al boards OUT 6 to OUT 19...

Страница 44: ...100 Pt1000 or customer specific characteristic line IN 5 RTD temperature probe 2 wire circuit Pt100 Pt1000 or customer specific characteristic line RTD temperature probe 3 wire circuit Pt100 Pt1000 or...

Страница 45: ...erature probe 2 wire circuit Pt100 Pt1000 or customer specific characteristic line RTD temperature probe 3 wire circuit Pt100 Pt1000 or customer specific characteristic line Resistance potentiometer A...

Страница 46: ...alysis input optional board in use The connection diagram contains the connection terminal layout for both version I and version II To identify the version of your optional board compare the connectio...

Страница 47: ...llow Reference 6 6 G white Compensa tion ther mometer in 3 wire cir cuit Connec tionb H red I red black The RTD temperature probe is used to provide a temperature com pensated pH value measurement and...

Страница 48: ...The IN 5 tem perature input supports connection of 8k55 NTC temperature probes Slot Option connection variant Symbol IN 7 IN 8 IN 9 IN 10 pH Redox Asymmetric connection of a combination electrode Stan...

Страница 49: ...ture probe is used to provide a tempera ture compensated pH value measurement and can be con nected to a temperature input or universal input A Glass metal electrode core B Reference electrode inner s...

Страница 50: ...ed to reduce interference from stray electromagnetic fields along the sensor cable A Glass metal electrode core B Reference electrode inner shield C Liquid potential grounding pin pipe or container wa...

Страница 51: ...he RTD temperature probe is used to provide a tempera ture compensated pH value measurement and can be con nected to a temperature input or universal input A Glass metal electrode core B Reference ele...

Страница 52: ...s of the conductor connection of the M12 socket to the screw terminal connection on the optional board A Brown B White C Pink D Silver E Black F Green temperature sensor G Yellow temperature sensor CR...

Страница 53: ...ors A B Outer electrode C D Inner electrode E Shield CR optional board resistive conductivity measurement 4 electrode system A Outer electrode 1 I hi core color of CR 4P cable for JUMO types Red B Inn...

Страница 54: ...analog output DC 0 to 10 V or DC 0 4 to 20 mA configurable OUT 5 analog output DC 0 to 10 V or DC 0 4 to 20 mA configurable U I X X 8 9 U I X X 10 11 Slot Option connection variant Symbol OUT 6 7 OUT...

Страница 55: ...the Contact option must be set to Potential free contact Digital input external voltage source A Logic sig nal 12 14 16 B Logic sig nal 13 15 17 In the digital input configuration the Contact option...

Страница 56: ...iants for transistor switching outputs NPN PNP are especially important for the flow measurement via impeller sensor type 406020 part no 00525530 00525531 at inputs IN 2 and IN 3 pulse frequency input...

Страница 57: ...wer supply unit board Connector terminal Connection variant Symbol IN 13 14 15 IN 16 17 18 3 binary input potential free contact 1 2 3 4 Connector terminal Connection variant Symbol OUT 1 OUT 2 Relay...

Страница 58: ...ct 2 relay N O contact Solid state relay triac 230 V 1 A 2 solid state relay PhotoMOS a 50 V 200 mA Digital output 0 22 V 2 binary output 0 12 V a PhotoMOS is a registered trademark of Panasonic WARNI...

Страница 59: ...upply outputs Base unit Connector terminal Connection variant Symbol PWR IN Mains power input L1 N PE L1 PE N Connector terminal Connection variant Symbol DC 5 V Voltage supply e g ISFET sensor or dig...

Страница 60: ...l board Connector terminal Connection variant Symbol PWR OUT Mains voltage lead out L1 N PE L1 PE N Slot Connection variant Symbol OUT 14 15 Voltage supply DC 24 V for external transmitters 24 V Volta...

Страница 61: ...the bus cabling for digital sensors heed the information regard ing line length and number of sensors in the Annex Chapter 21 2 Planning the cabling for digital sensors page 129 Connector terminal Co...

Страница 62: ...he volt age supply outputs on the device base unit or optional board Chapter 6 4 9 Voltage supply outputs page 59 Connecting the M12 digiLine connecting cable A Gray B Black C Brown D Blue E Blue prea...

Страница 63: ...sistors Symbol COM 2 RS422 terminating resistors with DIP switches on optional board configurable with terminating resistors without terminating resistors RS485 terminating resistors with DIP switches...

Страница 64: ...ensors on the bus are provid ed by the voltage supply out puts on the device base unit or optional board Chapter 6 4 9 Voltage sup ply outputs page 59 Connecting the M12 digiLine connecting cable A Gr...

Страница 65: ...N LAN Ethernet Type RJ 45 socket Slot Connection variant Terminating resistors Symbol 5 4 3 2 9 8 7 6 1 NOTE Only 1 serial interface per device can be used for digiLine see Chapter 10 13 Serial interf...

Страница 66: ...6 Electrical connection 66...

Страница 67: ...n the device CAUTION The touchscreen must not be operated with sharp or pointed objects as these could damage the protective film and the touchscreen Step Action 1 Switch on the supply voltage to the...

Страница 68: ...e in the Parameterization menu The following table explains the parameters for setting the date and time Parameters Selection setting option Explanation Current date time Date time entry dialog Settin...

Страница 69: ...ettings menu can be found in the chapter on configuration Chapter 10 3 Basic settings page 10 Day in month first second third fourth last Number of the selected weekday for switch to standard time in...

Страница 70: ...d by viewing the assignment table All configured inputs for digital sensors are listed there with configuration information and link status The sensor type listed for the configured input for digital...

Страница 71: ...l 4 Open the assignment table for the digital sensors and check whether an entry exists for the input for digital sensors that was just configured The line number must match the number of the input fo...

Страница 72: ...igital sensors and the baud rate to 9600 Step Action 1 Log in as user Master or Service in order to have access to the configuration in the device menu Chapter 8 2 1 Logon Logoff page 91 2 Ensure that...

Страница 73: ...it 9 Open the Link submenu and highlight the assignment table entry that was just created by tapping it Chapter 8 2 7 Digital sensors page 97 10 Using the Scan Button start a sensor scan and wait unti...

Страница 74: ...detected again automatically upon reconnec tion linked to its original assignment table entry and resumes operation When replacing digital sensors from the product groups 2026xx it is necessary to fo...

Страница 75: ...If this is not successful contact Technical Support at JUMO The contact data can be found on the back of these installation instructions 7 4 2 Checking sensors and inputs outputs To check correct oper...

Страница 76: ...ly for diagnostic purposes The compensated values are used for the actual measurement of analysis variables The following example considers analysis inputs in the form of a conductivity measurement in...

Страница 77: ...r rights Refer to B 202581 0 for user management The following table provides an overview of the factory set user accounts Factory set passwords CAUTION The touchscreen must not be operated with sharp...

Страница 78: ...alarm list Service data User actions Acknowledge alarms Calibrate Read out history of measure ment data in the recording function Display and change user level parameters Read out service data Link d...

Страница 79: ...t button 5 Select operator screen button direct selection of the desired operation screen 6 Home button back to main screen 7 Placeholder for context sensitive buttons Assignment depends on the partic...

Страница 80: ...also displayed by means of corresponding buttons The device menu contains submenus for set ting servicing and diagnosing the device and its functions The memory manager opens automatically as soon as...

Страница 81: ...ion User level Function level Service Device info Calibration Login logoff Device settings menue Recorder Update to USB Secure hardware remove Memory manager Plug in USB flash drive Alarm list Event l...

Страница 82: ...8 Operation 82 NOTE The Recorder Update to USB and Recorder Backup to USB items appear in the Memory Manager menu only if the extra Recording function is en abled Chapter 4 2 Order details page 17...

Страница 83: ...states The overviews can be configured as a 2 part screen or a 4 part screen 2 part screen Display of 2 primary and 2 secondary measured values per screen 1 additional measured value and 3 binary valu...

Страница 84: ...configured none is available for the operation loop 12 Controller over view The active controller channels are visualized here in an overview display The controller overview becomes available as part...

Страница 85: ...is necessary to check the measuring circuits and settings of the compensation signals and the configuration of the analysis measuring input affected Invalid display value Possible errors include Incor...

Страница 86: ...cters Special characters appear for selection automatically at those buttons that contain special characters The text list simplifies entry of frequently used character strings A history of character...

Страница 87: ...he numerical base value Tap Exp Enter the exponent Confirm the entry Entry dialog buttons Explanation Button Confirm entry the value entered is accepted and the dia log closed Cancel entry the value e...

Страница 88: ...ights Operating and setting options are re stricted depending on the user who is logged in The Master and Service users have access to all menus and functions fac tory setting Chapter 8 1 1 Passwords...

Страница 89: ...ration of certain functions for testing and diag nostic purposes e g start wash contact or reset counter Chapter 8 2 3 Functional level page 93 Device informa tion Information about the device hardwar...

Страница 90: ...th a minus sign and can be closed again by tapping the folder icon Currently open windows can be left either by tapping Exit or the Close win dow button Data are saved automatically when an open windo...

Страница 91: ...er Chapter 8 1 1 Passwords and user rights page 77 After the re authentication time has elapsed a logged on user is logged off au tomatically It is then necessary to log on again The re authentication...

Страница 92: ...eters and settings These can be edited from here The entry dialog is opened by tapping the display field for a desired data point View of the user level example To make an en try tap the display NOTE...

Страница 93: ...nalog outputs Digital outputs Read current binary values manually control digital output outputs Counters Reset the counters operating hours and service counters WARNING When manually controlling equi...

Страница 94: ...log or Digital Output tab Tap Manual mode button Tap Output Display field Entry dialog opens Enter value Confirm An activated manual mode can be recognized by the green background of the particular ou...

Страница 95: ...ng overview of expansion slots display of diagnostic and ver sion information for the installed optional boards Inputs outputs Overview of all analog and binary values of the inputs and outputs of the...

Страница 96: ...th the aid of the Memory Manager see B 202581 0 in the PC Setup Program chapter Chapter 8 4 Memory Manager USB flash drive page 108 Debug Window The Debug window can be used to check the behavior of t...

Страница 97: ...tions on the display 8 2 7 Digital sensors The assignment table list of all configured inputs for digital sensors is displayed here Up to 6 digital sensors can be connected and operated via the select...

Страница 98: ...mpatible Operation of bus communication must be as sured through correct interface settings with JUMO digiLine electronics the interfaces are configured automatically during the scan Known sensors are...

Страница 99: ...uct groups 2026xx must be linked by means of this button during startup When errors occur during the startup of digital sensors you usually have the ability here to detect connected digital sen sors b...

Страница 100: ...nics It is also displayed in the list of detected sensors and in the sensor informa tion Info button 5 The Link button now appears above the table Press this button to link the selected assignment tab...

Страница 101: ...n connecting sensor electronics that have not yet been linked with the device As soon as the sensor electronics are linked the bus status changes to Green Furthermore the Red status is also dis played...

Страница 102: ...nd trigger corresponding preprogrammed alarms and events in case the internal device malfunctions Alarms and events appear in the lists in chronological order The respective list is opened from the Al...

Страница 103: ...tion screens The symbols used for visual signaling of alarms are listed in the following table Visualization of alarms in the title bar can be activated in the configuration The most recently occurrin...

Страница 104: ...8 Operation 104 All alarms are available in the binary selector In this way digital outputs or other internal functions of the device can be controlled via alarms...

Страница 105: ...edged Selection of a collective alarm when configuring device functions and digital outputs Binary selection Alarm and Internal Signals Collective Alarm Collective Alarm Ack Dosing alarms are triggere...

Страница 106: ...e entries are identified with corresponding icons on the basis of the type of event In addition events are logged with an icon in the data monitor recording function Detailed information on the data m...

Страница 107: ...ion start Timer start Wash contact start Controller manual mode on Controller self optimization started Configured event condition ended Calibration stop cancel Timer stop Wash contact stop Controller...

Страница 108: ...ow the instructions on the device s display Recorder Update USB Use this function for regular retrieval of record er data and continuous archiving of measured data histories Measurement data that have...

Страница 109: ...he name KONF304 SET If the flash drive already contains a configuration file a se curity prompt appears asking whether you are sure you want to overwrite this file Pressing the OK button saves the cur...

Страница 110: ...lity is performed when transferring device config urations from the USB flash memory to the device If the device setup on the USB flash drive is incompatible with the version of the device software of...

Страница 111: ...ed to the device power grid outside power supply sources for relays solid state re lays etc 3 Identify the assembly from the part number on the sticker attached to the packaging as well as from the ac...

Страница 112: ...ly For better guidance of the board you can fill empty slots with plastic board frames The plastic board frame must be flush with the front page of the plastic bodies of the option al board slots see...

Страница 113: ...must not be changed 13 Connect the inductive conductivity sensor to the M12 socket 14 Reinsert all other plug in screw terminals and interface cables 15 Reattach the terminal compartment cover Tighte...

Страница 114: ...ould be used continuously only if the worst case ambient tem perature always 40 or 50 C and all optional boards at max load simultaneous ly can occur for only a limited period of time This must be dec...

Страница 115: ...l rooms Selecting the Internal temperature too high alarm during configuration of bina ry outputs and internal functions Binary Selection Alarm and Internal Signals Internal temp too high 9 2 2 Instal...

Страница 116: ...ation program starts automatically if this does not happen proceed as follows Start the Launch exe file in the main directory of the CD 3 The installation program proceeds through the rest of installa...

Страница 117: ...the program folder to which the icons for starting the software are to be copied The directory for the program files is automatically specified 7 Click the Install button and wait until the installat...

Страница 118: ...enter Demo as user ID and confirm by pressing OK 3 Open the Device Version menu item by double clicking on it 4 In the Hardware Selection window activate the User Defined Settings option and click on...

Страница 119: ...er supply unit board 5 is correct The supply volt age level must match the information on the device nameplate To remove optional boards from slots simply pull the slot icons out of their slots via dr...

Страница 120: ...ards 120 9 Installation of the planned complement of optional boards poses no concerns if the energy balance limit has not been exceeded a Microsoft and Windows 7 are registered trademarks of Microsof...

Страница 121: ...has been performed the measurement input can be calibrated Following successful calibration the measurement input is ready for use NOTE For the Ci base calibration you need the JUMO Type 202711 21 ca...

Страница 122: ...w the board tempera ture at Device Menu Service Service Data Internal Data tab Ensure that the ambient temperature specified for the device cor responds to the conditions for the normal operating mode...

Страница 123: ...s 5 Start the Ci base calibration Device Menu Service Ci base Calibration IN 7 to 10 6 Enter the cell constant for the sensor and confirm by pressing OK 7 The device now performs a measuring with the...

Страница 124: ...by pressing OK 10 Now follow the instructions on the display You will be requested to set certain resistance values on the cali bration adapter one at a time and then to confirm each measuring by pre...

Страница 125: ...appears Confirm by pressing OK If the Ci base calibration fails the procedure is canceled without acceptance of the calibration data 12 Accept the calibration data acquired by pressing Yes discard th...

Страница 126: ...9 Retrofitting optional boards 126...

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Страница 130: ...ddress 36035 Fulda Germany Phone 49 661 6003 0 Fax 49 661 6003 607 Email mail jumo net Internet www jumo net JUMO House Temple Bank Riverway Harlow Essex CM 20 2DY UK Phone 44 1279 63 55 33 Fax 44 127...

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