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Servo drive installation precautions

The servo drive should be stored in the environment with ambient temperature range of 0-55 C (no

freezing) and relative humidity under 90% RH (no condensation).

Installation Orientation and Spacing:

When installing the servo drive, make the front panel containing connectors face outward and

take into consideration the easy connection/disconnection of CN1 and CN2 connectors for

measurement.

For multiple servo drive installation in the control cabinet, allow at least 40mm between each.

When installing servo drives side by side as shown in the figure below, allow at least 50mm

above and below each servo drive or install cooling fans to facilitate air circulation.

Servo drive Installation and Cooling Method

2.1

Prevent foreign object intrusion

Prevent the drilling and cutting chips from entering the servo drive during installation.

Avoid the odd objects like oil water and metal powder from entering the servo drive via

cooling fans.

If using fans for cooling, please install the filter properly at the ventilating hole, and

consider the surrounding environment to choose the best direction for ventilation.

Please install heat exchanger or air filtering system when installing in locations subject to

poisonous gas or excessive dust.

Содержание YPV-040

Страница 1: ...Manual V2 1 JS AUTOMATION CORP 100 6 6F No 100 Zhongxing Rd Xizhi Dist New Taipei City Taiwan TEL 886 2 2647 6936 FAX 886 2 2647 6940 http www automation com tw http www automation js com E mail contr...

Страница 2: ...ver 3 Modify description of CN1 Pin16 Hold 1 3 1 Chapter 5 I O Signal Definitions and CN1 Pin Assignments Pin5 6 7 13 14 15 16 30 31 34 descriptions rewrite for more detail Pin1 2 description rewrite...

Страница 3: ...Signal waveform of feedback Encoder 16 6 Position command input circuit 17 6 1 From differential type line driver 17 6 2 From open collector output 17 7 Analog command input circuit 18 7 1 Analog comm...

Страница 4: ...7 MON1 MON2 Analog monitor outputs CN1 11 12 35 13 8 Encoder output signals CN1 19 24 35 14 User parameter settings and functions 36 14 1 Parameter settings and functions 36 15 Driver setup via PC com...

Страница 5: ...itation of the liability of JS automation Corp will apply regardless of the form of action whether in contract or tort including negligence Any action against JS automation Corp must be brought within...

Страница 6: ...nd encoder specification are the same as the ordered 4 In the case of special order please carefully check the delivered products and contact our company immediately if any item is incorrect The table...

Страница 7: ...Power cable connector M Water proof L model N Water proof V model Servo drive Model Serial Number Servo drive Specification Version 1 2 Servomotor model YBL13S75 L Z Servomotor Serial Number Servomoto...

Страница 8: ...V 300 V Servodrive Capacity 040 0 4 KW 600 6 KW 055 0 55 KW 750 7 5 KW 075 0 75 KW 860 8 6 KW 100 1 KW 1100 11 KW 150 1 5 KW 1500 15 KW 200 2 KW 2200 22 KW 300 3 KW 3000 30 KW 450 4 5 KW Type V High r...

Страница 9: ...AC mains input 3 220Vac E Ground Terminal must be connected to prevent electrical shock UVW Servomotor Cable Terminal B1 B2 Brake Resistance Terminal H1 H2 Servomotor Thermostat Terminal CN3 Communica...

Страница 10: ...servo drives side by side as shown in the figure below allow at least 50mm above and below each servo drive or install cooling fans to facilitate air circulation Servo drive Installation and Cooling...

Страница 11: ...mm for maintenance space In addition to ensure the reliability and improve the product life leave certain distance between the servo drive and the cabinet ceiling so the temperature around the servo d...

Страница 12: ...der stress Be cautious of the cable wiring to avoid as much as possible being subject to bending or tension 4 If the servomotor is moving with the mechanism arrange the bending section of the cable li...

Страница 13: ...ontrol mode If not using the line driver type the PULSE GND must be connected to DGND or the lost pulse fault may occur C A U T I O N 1 Do not bundle power and signal lines together in the same duct L...

Страница 14: ...water from entering via the cable line 3 Carefully avoid the exposure of cable lines to oil and water that have adverse effects on servomotor and encoder also may cause malfunctions of the servo drive...

Страница 15: ...s attached with a magnetic brake either horizontal or vertical installation is allowed When the shaft is upward installed the brake may normally make some noise 4 3 Alignment Align the shaft of the se...

Страница 16: ...t to water or oil mist Also use a servomotor with an oil seal to seal the through shaft section 4 5 Cable stress Make sure there are no bends or tension on the power lines Be especially careful to sig...

Страница 17: ...2 White Grey A 2 3 Gray B 3 4 White Gray B 4 5 Yellow C 5 6 White Yellow C 6 7 Brown U 7 8 White Brown U 8 9 Orange W 9 10 White Orange W 10 11 Blue V 11 12 White Blue V 12 13 Red 5V 13 14 White Red...

Страница 18: ...erential type line driver 6 2 From open collector output Example 1 Using an external power supply provided by the user Note Mokon Servo drive can be only connected with 24V external power supply Examp...

Страница 19: ...18 7 Analog command input circuit 7 1 Analog command input circuit 7 2 Digital input circuit interface...

Страница 20: ...19 8 Output interface circuits 8 1 Digital output interface Example 1 Connecting to a relay output circuit Example 2 Connecting to a photo coupler output circuit...

Страница 21: ...20 8 2 Encoder digital output interface circuit...

Страница 22: ...21 9 Position control interface...

Страница 23: ...22 10 Speed control interface...

Страница 24: ...23 11 Torque control interface...

Страница 25: ...ected with 24G internal 24V pull high NRIH 15 Reverse Rotation Inhibited Digital signal for inhibiting the reverse rotation when connected with 24G internal 24V pull high HOLD OR PI P 16 Motor HOLD fo...

Страница 26: ...responds to reverse rotation pin8 can also act as low resolution speed command input AGND 2 Analog ground Analog signal ground TORQUE TCMD 1 Torque command During driver set at torque mode Enables the...

Страница 27: ...rse rotation pulse Input CCW Dir B NPCMD 29 Reverse rotation pulse Input Reverse rotation pulse Input CCW Dir B Common Signal for Position and Speed Command EG1 SPD 32 Electronic gear 1 Speed selectio...

Страница 28: ...stop signal 12 3 RST Servo reset input CN1 7 This signal is used to reset the servo drive after clearing the servo alarm 12 4 TLM Torque limit input CN1 13 This signal together with the TLCMD analog v...

Страница 29: ...control mode switch input CN1 16 If Motor Hold function is selected the servomotor will be stopped and held still when CN1 16 is connected with 24G The servomotor is decelerated according to the progr...

Страница 30: ...as analog speed command input The input voltage scale can be modified at the VMDL parameter contained in the Speed Parameter menu The value of the VMDL parameter defines the input voltage which corre...

Страница 31: ...he motor 12 10 PPCMD PPCMD NPCMD NPCMD Position command inputs CN1 26 29 When the servo drive is in P Mode or switched to Position operation mode these signals are used as position command inputs The...

Страница 32: ...ent internal speed commands which are defined by the parameters Internal Speed 1 Internal Speed 2 and Internal Speed 3 Unit RPM in the Speed Parameter menu When the servo drive is in P Mode or switche...

Страница 33: ...value in torque is saturated at the torque limit value in torque operation mode Speed Position Common Signal INP INS 18 Position Speed Arrival Digital signal output for indicating the value of positio...

Страница 34: ...arameter menu If CN 17 is programmed as the servo ready signal default after the driver is enabled and no alarm has been detected the servo ready signal will be issued immediately When the system powe...

Страница 35: ...et by the driver CN1 37 will be connected with 24G to issue the In Torque Limit signal 13 6 INS INP Speed Position arrival output CN1 18 If the servo drive is set as S Mode when the motor speed is equ...

Страница 36: ...he scale offset and resolution of the output signals are also defined MON1 as Monitor Channel A defined the Common Parameter menu MON2 as Monitor Channel B defined the Common Parameter menu 13 8 Encod...

Страница 37: ...que mode S P T 3 0 5 2 PMOD PULSE CMD TYPE 0 PULSE DIR 1 A B 2 CW CCW Note no valid for YPV ver 2 P 0 0 2 3 Ta acceleration time for speed mode linear acceleration profile Note internal generated prof...

Страница 38: ...nternal speed generator disable 1 internal speed generator enable S 0 0 1 9 SPD1 speed1 of internal speed generator Note selected by SPD1 digital input while SP0 1 S 500 RPM rated RPM rated RPM 10 SPD...

Страница 39: ...0 17 TLCS torque limit source 0 internal 1 external analog command voltage from CN1 9 S P 1 0 1 R W 18 TQCA filter time constant for torque command input Note Larger time constant will decrease the ba...

Страница 40: ...32 ELGN numerator of gear ratio P 10 1 30000 33 ELGN1 numerator 1of gear ratio selected by EG1 digital input P 10 1 30000 34 ELGN2 numerator 2 of gear ratio selected by EG2 digital input P 100 1 30000...

Страница 41: ...rate discharge duty cycle 50 0 100 48 POEN Numerator of encoder output ratio 1 32767 49 POED Denominator of encoder output ratio 1 32767 50 IMON Real time current value for monitoring ma RO 51 SMON Re...

Страница 42: ...nsation switch S P 0 0 1 61 not available 62 TSLO speed limit source of torque mode 0 internal 1 external analog voltage in T 0 0 1 R W 63 not available 64 DILS polarity of over travel limit input CN1...

Страница 43: ...lick the mouse on my computer icon Choose the Properties item 2 Select Hardware Device manager 3 Select Ports COM LPT and choose the com port you are connecting to 4 Select Port Settings to change par...

Страница 44: ...left shows the display of ComPort Setting please choose the Communication Port used by your computer first 15 3 Basic functions Mokon Servo drive has the following five menus for parameter setting 1 C...

Страница 45: ...MDO S Mode Speed mode which is a single mode and cannot be switched through CN1 34 MDO P Mode Position mode which is a single mode and cannot be switched through CN1 34 MDO S P Mode Speed Position mod...

Страница 46: ...45 Electromagnetic brake release time MBR MBR is effective only when CN1 17 is programmed as the Motor Brake Release function Available range 0 1000 ms Monitor voltage MOVL...

Страница 47: ...age corresponds to the motor rated speed If I Monitoring is selected the maximum output voltage corresponds to the motor 300 rated current If P Monitoring is selected the maximum output voltage corres...

Страница 48: ...ou can choose CN1 17 as Servo Ready output CN1 17 will be closed immediately when the servo drive is turned on and turn off when an alarm has been detected to signal the controller Electromagnetic bra...

Страница 49: ...signal is issued Logic for positive and negative limit Logic for positive and negative limit Define the input logic of CN1 14 Forward Positive Rotation Inhibited PRIH and CN1 15 Reverse Negative Rotat...

Страница 50: ...ained in the servo drive after the power is turned off Upload and Program After entering the parameters it is necessary to press this button to write these parameters stored in the registers onto the...

Страница 51: ...SPDO Allowable range 1024 1024 mV Used to compensate for the offset of the voltage command Set the offset voltage according to the actual condition and the desired speed command is obtained internall...

Страница 52: ...first internal speed CN1 33 the second internal speed and CN1 35 the third internal speed in the speed operation mode 1st Internal Speed Settings 2nd Internal Speed Settings 3rd Internal Speed Setting...

Страница 53: ...leration deceleration time to 0 Before setting S type acceleration deceleration time linear acceleration deceleration time must be set otherwise the characteristics of S type acceleration deceleration...

Страница 54: ...vo drive can accept the following three types of command Filter frequency Filter frequency is only valid if the Command type is selected as A B WITH FILTER Pulse command trigger type To select the pol...

Страница 55: ...on X 4 10000 Numerator 5000 Denominator Numerator1 Under the position operation Mode Numerator 1 will be selected as the numerator of the electronic gear ratio when CN1 32 is connected with 24G Numera...

Страница 56: ...the incoming encoder signal or inverse with the incoming Choose Standard means the same phase inverse means inverse phase Encoder input filter frequency The digital filter of the input encoder signal...

Страница 57: ...red if the time constant is small response will be fast but noise may come into system large filter time constant will filter out high speed command or noise Percent of torque limitation Range availab...

Страница 58: ...torque speed limit choose this option the CN1 8 speed input will be the speed limit of torque command CN1 1 Torque limit command option There are 2 type of torque limit 3 Internal torque limit choose...

Страница 59: ...ations Max current the 3 rated current of servo motor less is possible but will limit the motor instantaneous torque Driver Protection Setting Discharge Duty Cycle use 50 as regular condition Over Spe...

Страница 60: ...Speed Loop Gain 1 2 Speed Loop Gain 2 3 Monitor 4 Unit Conversion 15 10 Speed Loop Gain 1 The KVI KVP of speed loop gain1 is used as the speed is higher than SSPD setting value KVI Speed loop integral...

Страница 61: ...dynamic response of the speed loop and is the proportional gain of the speed compensator This parameter should be tuned properly according to the load inertia and the larger the KVI parameter is tune...

Страница 62: ...ith CH3 in the oscilloscope Slowly adjust the KVP parameter in the Speed Parameter menu The adjustment should not stop until the rising slope of the S Monitor signal is close enough to the speed comma...

Страница 63: ...62 15 12 Online Monitor Use Read button to read the under monitoring data and stop to exit...

Страница 64: ...stop Check the reason of overload 4 OH The temperature over 135 in the servomotor winding or over 85 in the heat sink of the servo drive triggers the OH alarm The machine will stop Check the ambient t...

Страница 65: ...red black brown White brown orange White orange blue White blue shielding NC A A B B C C 5V 0V U U W W V V D 15P 1 2 3 4 5 6 13 14 15 7 8 9 10 11 12 case 2E20 29P and D 15P Pin Table 2E20 29P A B C D...

Страница 66: ...nsion Dimension mm Weight kg Model A B D E W H YPV 040 YPV 055 YPV 075 YPV 100 30 23 212 195 90 168 1 9 YPV 150 30 23 212 195 106 168 2 5 YPV 200 YPV 300 YPV 450 30 23 256 239 106 168 3 4 YPV 600 30 3...

Страница 67: ...Weight kg Model W W1 W3 H H1 H2 h1 h2 D0 D1 D2 d d1 YPV 750 YPV 860 YPV 1100 YPV 1500 270 253 235 460 445 429 7 5 2 5 300 100 185 10 2 3 18 6 19 5 YPV 2200 YPV 3000 440 419 275 685 660 629 5 15 30 36...

Страница 68: ...el Motor Wattage Resistance Ohm Power Rating 400W 100 80 550W 1KW 100 80 1 5KW 2KW 60 150 3KW 60 150 4 5KW 30 300 6KW 30 300 8 6KW 15 600 11KW 10 800 15KW 5 1500 22KW 5 1500 30KW 2 5 3000 The resistan...

Страница 69: ...68 20 Wiring of MPC3024 wiring board to Mokon driver...

Страница 70: ...PF alarm The machine will stop Check whether the AC Mains voltage is too low or the filtering capacitor in the main circuit is damaged Use 3 AC power for the servo drive over 550W b FO Fuse open Fuse...

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