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10.13 INSTALLATION OF THE STANDARD FLUE SYSTEMS
IMPORTANT NOTE:
Before carrying out this procedure ensure seal has not
been dislodged from top of the boiler.
1.1
Using the template supplied with the boiler, determine the position of
the flue.
1.2
If access is available from outside drill a 105mm diameter hole. If no
access is available refer to section 2.
1.3
Mount the wall bracket and the boiler on the wall as detailed in
paragraph 9.1.
1.4
Fit the appliance seal to the underside of the turret and fix the turret to
the top of the boiler using the 4 screws supplied, ensuring that the heat
exchanger flue seal is in place.
1.5
Take a measurement from the outside of the wall to the edge of the
turret dimension “X” Figure 14.
1.6
Mark this dimension onto the horizontal terminal as shown in Figure 15.
1.7
Cut the flue to the desired length making sure the ends are square and
free from burrs.
NOTE:
To ease the assembly of the flue components, apply suitable silicone
lubricant to the male plastic end. (Any other type of lubricant may
corrode the gasket.)
1.8
Place flue clamp over turret rim.
1.9
From the outside of the building, push the terminal through the wall and
locate the male plastic end of the terminal into the female end of the
turret.
1.10
Place clamp equally over the turret and terminal ends and tighten the 2
screws.
1.11
Fit the rubber-finishing ring over the outside of the flue, pushing it flush
to the wall. The rib on the inside of the ring will locate in-between the
locating pips on the end of the terminal.
2.
NO OUTSIDE ACCESS
2.1
If no access is available from outside the building drill a 125mm diameter
hole.
2.2
Mount the wall bracket and the boiler on the wall as detailed paragraph
9.1.
2.3.
a. For a rear flue measure the wall thickness and add; 40mm for a
standard rear flue 90mm for a rear flue if the standoff bracket is
used.
b. For a side flue measure the distance from the outside wall to the side
of the boiler and add; Length shown in Figure 16. This dimension is
known as dimension “X”.
2.4
Mark this dimension on to the turret as in Figure 14.
2.5
Cut the flue to the desired length making sure the ends are square and
free from burrs.
NOTE:
To ease the assembly of the flue components, apply suitable silicone
lubricant to the male plastic end. (Any other type of lubricant may corrode the
gasket.)
2.6
Fit the rubber-finishing ring over the outside of the flue. The rib on the
inside of the ring will locate in-between the locating pips on the end of
the terminal.
2.7
Push the terminal through the hole in the wall.
2.8
Fit the appliance seal to the underside of the turret and fix the turret to
the top of the boiler using the 4 screws supplied, ensuring that the flue
seal and 80/60 reducer is in place.
2.9
Place flue clamp over turret rim.
2.10 Pull back the terminal through the wall locating the male plastic end of
the terminal into the female end of the turret.
2.11 Place the clamp equally over the turret and terminal and tighten the 2
screws.
X
55mm
FIGURE 14. FLUE THROUGH THE WALL
55mm
x
Horizontal Terminal
FIGURE 15. MEASURING THE FLUE
Distance to outside wall
TURRET FLUE LENGTH =
Centre of boiler to outside wall + XXXmm
FIGURE 16. MEASURING WALL DISTANCES
