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4

IMPORTANT: STATUE LAW DEFINES THAT ALL GAS APPLIANCES MUST BE INSTALLED COMPETENT

PERSONS, i.e. GAS SAFE REGISTERED INSTALLERS. GAS SAFE MEMBERSHIP ENQUIRIES

TEL: 0800 408 5500 IN ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE)

REGULATIONS (CURRENT EDITION).

FAILURE TO COMPLY WITH THESE REGULATIONS MAY LEAD TO PROSECUTION.

2.1

IMPORTANT:   

If the heater is to be fitted to an existing base duct (warm air plenum), always ensure that installation is

carried out such that the rear left hand corner of the heater is aligned with the rear left hand corner of the base duct, so

that any overhang or blanking off will be at the front and/or right hand side. In any event, blanking plates must be

mechanically secured and all joints sealed.

2.2

When the heater is fitted into a compartment, a minimum clearance from the compartment walls of 38mm (1

1

/

2

in) at the

rear, 75mm (3in) total at the sides (with a minimum of 25mm (1in) at any one side), and 63mm (2

1

/

2

in) at the front must

be left. Consideration should also be given to the space required for the removal and replacement of the filter tray and the

entry of the gas and electrical supplies.

2.3

For service access, a minimum of 600mm (24ins) is required at the front of the heater. Space must also be allowed, in a

compartment installation, to permit the removal of the heater. The clearance between the appliance and the compartment

should not be less than 75mm (3in). However , where clearances are less than 75mm, the internal surface of the

compartment must be lined with a non-combustible material. The compartment must be of a fixed rigid structure.

2.4

In airing cupboard installations, the part used as the air heater compartment must comply with the relevant section of

BS 5864 and must be completely separated by either a non-combustible partition or a perforated metal partition with the

perforations not exceeding 13mm (1/2in). The secondary flue must be a tight fit where it passes through the partition and

must be suitably protected (see BS 5440:Part 1).

2.5

In under-stairs installations, the compartment must comply with the relevant section of BS 5864, provided that in

addition, all internal surfaces, including the base, are non-combustible or lined with non-combustible material. This

requirement is applicable only to dwellings of more than two storeys.

2.6

If the appliance is to be installed onto a combustible surface, a suitable base tray (BT65/90) is required. However, when

a base duct is used, this provides sufficient protection for combustible material and no further insulation is required.

2

.

HEATER COMPARTMENT AND CLEARANCES (See BS 5864

3.1

The room or internal space in which the heater is installed requires a permanent air vent of minimum effective area

101cm

2

(16in

2

). The air vent should be either direct to outside air or to an adjacent room or internal space (other than a

toilet or bathroom) that itself has an equivalent air vent direct to outside.

3.2

Combustion air may be introduced, via a 125mm (5in) nominal bore pipe, connected to a return air duct or plenum from a

ventilated area and fitted with a lockable damper. The damper should be adjusted to control combustion airflow to

0.017m

3

/s (36cfm), (i.e. 1.39m/s {275ft/min} velocity in a 125mm [5in] bore pipe). If this arrangement is used, a non-

closeable warm air register MUST be provided in the same area as the front of the air heater or heater compartment if a

return air grille is not located in that area.

3.3

When installed in a compartment, two permanent ventilation openings into the compartment are required, one at high

level and one at low level, both communicating either directly with outside air or with a ventilated room or space. The

minimum effective areas specified in Table 1 are related to the rated heat input of the Air Heater, and assuming that an

Eljan 6 circulator is fitted.

3.4

If any room or area from which air is drawn for ventilation or combustion contains an extract fan, the permanent vents

must be sized to ensure that the operation of the appliance(s) at full rate is/are not adversely affected. A spillage test as

specified in sub-para 6.8 (Safety Checks) is carried out and any remedial work undertaken.

VENTILATED

Low level grille

529cm

2

 (80in

2

)

FROM INSIDE

BUILDING

High level grille

265cm

2

 (40in

2

)

VENTILATED

Low level grille

265cm

2

 (40in

2

)

FROM OUTSIDE

BUILDING

High level grille

132cm

2

 (20in

2

)

Table 1

Minimum Effective Areas

3.

VENTILATIONAND COMBUSTION AIR

Содержание 42-451-14

Страница 1: ...N G H O T W AT E R V E N T I L AT I O N HI SPEC J65 Warm Air Heater with Modairflow or Non Modairflow Control Hi Spec J65 G C No 42 451 14 These instructions are to be left with the User Publication...

Страница 2: ...ill be required in the event of any warranty work and as supporting documentation relating to home improvements in the optional documents section of the Home Improvements In the interest of continuous...

Страница 3: ...culating fan 3 Fuse s 4 Time control 5 Data plate 6 Limit switch 7 Multifunctional control 8 Pilot burner 9 Burner and Control Assembly 10 Gas connection 11 Airflow sensor Modairflow models 12 Fan Del...

Страница 4: ...on of BS 5864 provided that in addition all internal surfaces including the base are non combustible or lined with non combustible material This requirement is applicable only to dwellings of more tha...

Страница 5: ...guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installe...

Страница 6: ...istance can be achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above E...

Страница 7: ...ion Example A warm air unit with a 100 mm diameter flue spigot fitted with a pre fabricated flue system leading to a ridge tile in the loft refer Fig 2 From table 3 Kia Inlet resistance of actual flue...

Страница 8: ...Important Before installing the appliance carry out a visual check of the flue system as directed in the relevant section of BS5440 Pt 1 then check the flue performance as follows a Close all doors a...

Страница 9: ...nt gas supply pipe from the meter is to be preferred wherever possible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being...

Страница 10: ...luid sealing any leaks found 6 3 13 Allow the heater to operate for a minimum of 15 minutes to ensure stability 7 servicing The gas pipe should be so fitted and installed as to be durable substantial...

Страница 11: ...efore continuing 6 6 2 With the Main Burner operating continuously check that the temperature rise across heater is between 45o C 55o C setting the fan speed accordingly decrease fan speed to increase...

Страница 12: ...iance ON 6 8 9 Ignite the Main and Pilot Burners as detailed in sub para 6 3 1 to 6 3 5 6 8 10 Ensure that the Limit Switch operates indicated by the Main Burner extinguishing within 120 and 180 secon...

Страница 13: ...NCE IMPORTANT Ensure gas and electricity supplies are isolated before commencing any maintenance or replacement of components After completion of any maintenance always test for gas soundness and carr...

Страница 14: ...5 minutes to ensure stability and with the main burner lit ensure that the operation of Air Circulation fan does not affect the main burner flame profile 8 2 BURNERAND CONTROLASSEMBLY REMOVAL 8 2 1 En...

Страница 15: ...the Piezo retaining nut and remove the unit from its mounting bracket 8 7 3 Refitting or replacement is in reverse order 8 8 AIR CIRCULATINGFAN REMOVALAND CLEANING 8 8 1 Ensure that the electrical sup...

Страница 16: ...trol and remove by partially withdrawing the bottom of the Time Control and then lifting upwards 8 12 3 Disconnect the Time Control electrical connections from the integral terminal strip 8 12 4 Refit...

Страница 17: ...d In the event of heat exchangerreplacement being necessary contact Johnson and Starley Service Department 9 DEFECT DIAGNOSIS 9 1 IMPORTANT If an electrical defect occurs afterinstallation of the appl...

Страница 18: ...trical defect occurs afterinstallation of the appliance preliminary earth continuity polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fa...

Страница 19: ...ommended procedure Non MODAIRFLOW models j Pilot alight but main i Mains electrical supply not Check mains supply burner not igniting connected to heater ii Controls not demanding heat Check that time...

Страница 20: ...CHECKFORVOLT AGE ATFANLIVETO NEUTRAL MAIN BURNER ON BUT FAN NOT RUNNING Y REPLACEFAN DOES FAN START N BRIDGEOUT AIRFLOWSENSOR Y REPLACE AIRFLOWSENSOR REPLACE TRANSFORMER REPLACE MULTIFUNCTIONAL CONTRO...

Страница 21: ...230 V N Y N Y REPLACE FUSE N Y REPLACE MULTIFUNCTIONAL CONTROL SET CONTROLS CORRECTLY Y N CHECK POLARITY OF THERMISTA STAT CONNECTIONS Y IS POLARITY CORRECT N RECTIFY DEFECT Y BRIDGETHERMISTA STAT TER...

Страница 22: ...C CHECK TTB LIMIT SWITCH CONNECTIONS Y Y CHECKMAINBURNER PRESSURESETTINGS ARECORRECT SET TO CORRECT PRESSURE SETTING N Y SET FAN BALANCING SCREW Y DOES FAN SPEED UP N Y REPLACE ELECTRONIC MODULE REPL...

Страница 23: ...SENSOR Y DOES FAN STILL RUN REPLACE ELECTRONICS MODULE Y IS PILOT FLAME TOO BIG N Y ADJUST PILOT FLAME TO CORRECT SETTING REPLACE AIRFLOW SENSOR N MAIN BURNER ONLYFIRES FOR SHORT PERIODS DEFECT IS IN...

Страница 24: ...www johnsonandstarley co uk 24 11 WIRING DIAGRAMS Fig 5a MODAIRFLOW CIRCUIT DIAGRAM...

Страница 25: ...25 Sales Spares Replacement Help Line 01604 762881 Fig 5b Non MODAIRFLOW CIRCUIT DIAGRAM...

Страница 26: ...www johnsonandstarley co uk 26 12 FUNCTIONAL DIAGRAMS Fig 6a Non MODAIRFLOW FUNCTIONAL DIAGRAM...

Страница 27: ...27 Sales Spares Replacement Help Line 01604 762881 Fig 6b MODAIRFLOW FUNCTIONAL DIAGRAM...

Страница 28: ...www johnsonandstarley co uk 28 13 DIMENSIONS Fig 7 HI SPEC J65 DIMENSIONS...

Страница 29: ...29 Sales Spares Replacement Help Line 01604 762881 14 NOTES...

Страница 30: ...ss Lighting Injector Bray 1 or E02 423 1000 0705310 Cross Lighting Injector Stereomatic 1 20 E02 556 J652 0350005 Heat Exchanger exchange kit 1 21 395 945 1000 0700570 Piezo Unit 1 22 244 971 B300 070...

Страница 31: ...31 Sales Spares Replacement Help Line 01604 762881 16 EXPLODED DIAGRAM Fig 8 HI SPEC J65 EXPLODED DIAGRAM...

Страница 32: ...Adapter Kit PAK65 4 Return Air Kit RAK65 5 Cleanflow Electronic Air Cleaner CF 90H 6 Replacement Pads A0354X0357 Warm Air Heating fully complies with PART L OF THE BUILDING REGULATIONS by following t...

Страница 33: ...to the customer any remedial or improvement work identified during the course of commissioning or servicing work Refer to the manufacturer s helpline where assistance is needed Report product faults...

Страница 34: ...Automatic bypass system Fitted Not required Warm Air Unit Interlock Yes No If YES Volume Litres FOR WARM AIR HEATERS ONLY Has the system been balanced in accordance with the heater manufacture s instr...

Страница 35: ...Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Operative ID No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Operative ID No Comments Signatur...

Страница 36: ...sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2012 In the interest of continuous development Johnson Starley...

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