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15.  SHORT LIST OF SPARES

3

26

4.

 DUCT SYSTEM

4.1

RETURN AIR

4.1.1

All return air shall be POSITIVELY ducted from outside the compartment to the top of the unit via a return air

duct, and mechanically secured. It is recommended that the return air duct be not routed directly from the main

living area, but from a convenient central area serving the remainder of the dwelling.

4.1.2 The return air system should be constructed of fire-resistant material. The flue shall not be run through an area

serving as a return air path. It is extremely important that the correct size of return air grilles and ducting is used.

For heaters on maximum output the return air duct size should not be less than the equivalent of 300mm x 300mm

(12" x 12"). If flexible duct is used the duct diameter should not be less than 350mm (14") dia. The return air

grille should have a free area of not less than 1593cm

2

 (247in

2

).

4.1.3

An adequate and unobstructed return air path is essential from areas not served by a directly ducted return and to

which warm air is delivered. All such rooms should be fitted with relief grilles which have a free area of

0.0088m

2

/kW (1in

2

/250Btu/h) of heat supplied to the room. The only exceptions are kitchens, bathrooms and

WC.’s.

4.1.4 The return air duct should allow for ease of removal for access to the flue.
4.1.5 All duct work in the room or internal space in which the heater is installed shall be mechanically secured, and

sealed with ducting tape.

4.2

WARM DELIVERED AIR

4.2.1

All duct work, including riser ducts, should be fully insulated with 50mm (2in) fibreglass or similar. If short extended

duct runs are taken below floor level these should be similarly insulated, and in addition wrapped with a sound

vapour proof barrier, and protected from crushing.

4.2.2

The duct system should be carefully designed (as given in the guidelines in the British System Design Manual) to

suit the needs of its specific heating requirements and building layout. The type of duct system, (i.e. radial/

extended plenum/stepped) should be installed using the least number of fittings to minimise airflow resistance.

The base duct, which equalises the air pressure to supply ducts, shall be constructed to support the weight of the

heater, which shall be secured to the plenum with screws on at least two sides, and sealed using self-adhesive

foam strip, ducting tape or sealing compound. All ducting and blanking plates shall be mechanically secured and

sealed.

5.

INSTALLATION REQUIREMENTS

Note: For ELJAN 6 circulator Installation Instructions, see separate instructions ZZ778.
5.1

FLUES 

(see British Standards BS 5440 Pt. 1 Flues)

5.1.1

All joints shall be soundly sealed.

5.1.2

The flue should be kept as short and warm as possible.

5.1.3

Sufficient support brackets shall be installed to bear the weight of the total flue system.

5.1.4

The spigot connection of the heater draught diverter will accept internally the spigot end of a non-asbestos flue

to BS 567 or twin wall metal flue to BS 715 of nominal 125mm (5in) diameter.

5.1.5 A split collar should be fitted to provide for flue maintenance or inspection.
5.1.6 The flue shall be in accordance with the Building Regulations and British Gas Materials and  Installations

specification 3rd edition) with regard to clearance and shielding from combustible materials.

5.1.7 All materials shall be in accordance with Building Regulations requirements.
5.1.8 The flue should run as vertically as possible. Horizontal runs should be avoided if at all possible and any

directional change should be as gentle as possible. If there is any doubt about the flue configuration, the

equivalent flue height should be determined (see 5.1.11).

5.1.9

If the appliance to be fitted is a replacement, the old appliance should be checked for signs of spillage prior to

commencement of the installation and appropriate action taken, (i.e. check flue system and renew as necessary).

10.

SHORT LIST OF SPARES

ITEM G.C.

MAKER’S

DESCRIPTION

QTY

No

No

No

1

245-176 J650-0525000

Fan assembly

1

2

E02-430 J652-0182000

Filter tray assembly

1

3

244 985 CL3S

Time control CL3

1

4

244 986 1000-0000040

Time control cover

1

5

384 739

BOS00105

Limit Switch

1

Honeywell L4069C

6

393 412

BOS01301

Multifunctional Control

1

Honeywell V8600C

7

232 903 BOS02061

Sealing ring (for item 6)

2

8

244  880 BOS02397/4

Pilot assembly

1

9

392 935 1000-0701260

Pilot Injector

1

10

E02-431 1000-0705390

Pilot Feed Pipe

1

11

386-820 1000-0703870

Thermocouple

1

12

386 775 BOS01970

Electrode

1

13

397 819 BOS02394

Electrode lead

1

14

244 898 BOS02406

Electrode Nut

1

15

E02-554 J652-0391000

Spillage switch (TTB) Assembly

1

16

E02-555 J652-0700000

Burner and Controls Assembly

1

17

E02-432 1000-0705290

Burner and Cross Lighter Assembly

1

18

398 353 208S711

Main Injector Bray Cat 23/850

2

19

E02-422 1000-0705340

Cross Lighting Injector (Bray)

1

or

E02-423 1000-0705310

Cross Lighting Injector (Stereomatic)

1

20

E02-556 J652-0350005

Heat Exchanger exchange kit

1

21

395 945 1000-0700570

Piezo Unit

1

22

244 971 B300-0706000

Igniter Bracket

1

23

230-394 BOS 00836

Gasket (for heat exchanger cap)

2

24

E02-557 J652-0161000

Lower Compartment Door

1

MODAIRFLOW MODELS

25

E02-559 J652-0156000

Fan Compartment Door

1

26

245 174 J650-0530005

Control Panel with Transformer

1

27

245 137 J650-0519000

Wiring Harness

1

28

245 178 R010

Electronics Module

1

29

245 170 1000-0505690

Airflow Sensor

1

30

E02 428 1000-0514230

Fuse 1A, (T)

2

31

386 475 BOS01242

Thermista-stat

1

32

E02-433 1000-0516875

Transformer

1

NON-MODAIRFLOW MODELS

33

E02-560 J652-0157000

Fan Compartment Door

34

245 142 1000-0501910

Control Panel

1

35

245 094 J650-0520005

Wiring Harness

1

36

385 159 BOS00104

Fan Delay Control Honeywell L4068C 1

37

244 938 1000-0513820

Fuse 3.15A, (T)

1

38

245 322 1000-0500910

Relay 24V

1

39 

396 634  1000-0503730 

Overheat Thermista-stat 

1

40 

E05 247  EC65-90H 

Cleanflow Electronic Air Cleaner 

1

41 

E05 248  A0354X0357 

Cleanflow Pad Replacement 

2

ITEM    G.C            MAKER’S                         DESCRIPTION                                              QTY

 No         No              No         

Содержание 42-451-14

Страница 1: ...N G H O T W AT E R V E N T I L AT I O N HI SPEC J65 Warm Air Heater with Modairflow or Non Modairflow Control Hi Spec J65 G C No 42 451 14 These instructions are to be left with the User Publication...

Страница 2: ...ill be required in the event of any warranty work and as supporting documentation relating to home improvements in the optional documents section of the Home Improvements In the interest of continuous...

Страница 3: ...culating fan 3 Fuse s 4 Time control 5 Data plate 6 Limit switch 7 Multifunctional control 8 Pilot burner 9 Burner and Control Assembly 10 Gas connection 11 Airflow sensor Modairflow models 12 Fan Del...

Страница 4: ...on of BS 5864 provided that in addition all internal surfaces including the base are non combustible or lined with non combustible material This requirement is applicable only to dwellings of more tha...

Страница 5: ...guidelines in the British System Design Manual to suit the needs of its specific heating requirements and building layout The type of duct system i e radial extended plenum stepped should be installe...

Страница 6: ...istance can be achieved practicably by some means Where this is not practicable the existing flue system may be used providing there is no evidence of spillage from the old appliance see 5 1 9 above E...

Страница 7: ...ion Example A warm air unit with a 100 mm diameter flue spigot fitted with a pre fabricated flue system leading to a ridge tile in the loft refer Fig 2 From table 3 Kia Inlet resistance of actual flue...

Страница 8: ...Important Before installing the appliance carry out a visual check of the flue system as directed in the relevant section of BS5440 Pt 1 then check the flue performance as follows a Close all doors a...

Страница 9: ...nt gas supply pipe from the meter is to be preferred wherever possible When this is not possible the pipe must be capable of taking the complete input of the heater and all other gas appliances being...

Страница 10: ...luid sealing any leaks found 6 3 13 Allow the heater to operate for a minimum of 15 minutes to ensure stability 7 servicing The gas pipe should be so fitted and installed as to be durable substantial...

Страница 11: ...efore continuing 6 6 2 With the Main Burner operating continuously check that the temperature rise across heater is between 45o C 55o C setting the fan speed accordingly decrease fan speed to increase...

Страница 12: ...iance ON 6 8 9 Ignite the Main and Pilot Burners as detailed in sub para 6 3 1 to 6 3 5 6 8 10 Ensure that the Limit Switch operates indicated by the Main Burner extinguishing within 120 and 180 secon...

Страница 13: ...NCE IMPORTANT Ensure gas and electricity supplies are isolated before commencing any maintenance or replacement of components After completion of any maintenance always test for gas soundness and carr...

Страница 14: ...5 minutes to ensure stability and with the main burner lit ensure that the operation of Air Circulation fan does not affect the main burner flame profile 8 2 BURNERAND CONTROLASSEMBLY REMOVAL 8 2 1 En...

Страница 15: ...the Piezo retaining nut and remove the unit from its mounting bracket 8 7 3 Refitting or replacement is in reverse order 8 8 AIR CIRCULATINGFAN REMOVALAND CLEANING 8 8 1 Ensure that the electrical sup...

Страница 16: ...trol and remove by partially withdrawing the bottom of the Time Control and then lifting upwards 8 12 3 Disconnect the Time Control electrical connections from the integral terminal strip 8 12 4 Refit...

Страница 17: ...d In the event of heat exchangerreplacement being necessary contact Johnson and Starley Service Department 9 DEFECT DIAGNOSIS 9 1 IMPORTANT If an electrical defect occurs afterinstallation of the appl...

Страница 18: ...trical defect occurs afterinstallation of the appliance preliminary earth continuity polarity and resistance to earth checks should be carried out with a multimeter On completion of any maintenance fa...

Страница 19: ...ommended procedure Non MODAIRFLOW models j Pilot alight but main i Mains electrical supply not Check mains supply burner not igniting connected to heater ii Controls not demanding heat Check that time...

Страница 20: ...CHECKFORVOLT AGE ATFANLIVETO NEUTRAL MAIN BURNER ON BUT FAN NOT RUNNING Y REPLACEFAN DOES FAN START N BRIDGEOUT AIRFLOWSENSOR Y REPLACE AIRFLOWSENSOR REPLACE TRANSFORMER REPLACE MULTIFUNCTIONAL CONTRO...

Страница 21: ...230 V N Y N Y REPLACE FUSE N Y REPLACE MULTIFUNCTIONAL CONTROL SET CONTROLS CORRECTLY Y N CHECK POLARITY OF THERMISTA STAT CONNECTIONS Y IS POLARITY CORRECT N RECTIFY DEFECT Y BRIDGETHERMISTA STAT TER...

Страница 22: ...C CHECK TTB LIMIT SWITCH CONNECTIONS Y Y CHECKMAINBURNER PRESSURESETTINGS ARECORRECT SET TO CORRECT PRESSURE SETTING N Y SET FAN BALANCING SCREW Y DOES FAN SPEED UP N Y REPLACE ELECTRONIC MODULE REPL...

Страница 23: ...SENSOR Y DOES FAN STILL RUN REPLACE ELECTRONICS MODULE Y IS PILOT FLAME TOO BIG N Y ADJUST PILOT FLAME TO CORRECT SETTING REPLACE AIRFLOW SENSOR N MAIN BURNER ONLYFIRES FOR SHORT PERIODS DEFECT IS IN...

Страница 24: ...www johnsonandstarley co uk 24 11 WIRING DIAGRAMS Fig 5a MODAIRFLOW CIRCUIT DIAGRAM...

Страница 25: ...25 Sales Spares Replacement Help Line 01604 762881 Fig 5b Non MODAIRFLOW CIRCUIT DIAGRAM...

Страница 26: ...www johnsonandstarley co uk 26 12 FUNCTIONAL DIAGRAMS Fig 6a Non MODAIRFLOW FUNCTIONAL DIAGRAM...

Страница 27: ...27 Sales Spares Replacement Help Line 01604 762881 Fig 6b MODAIRFLOW FUNCTIONAL DIAGRAM...

Страница 28: ...www johnsonandstarley co uk 28 13 DIMENSIONS Fig 7 HI SPEC J65 DIMENSIONS...

Страница 29: ...29 Sales Spares Replacement Help Line 01604 762881 14 NOTES...

Страница 30: ...ss Lighting Injector Bray 1 or E02 423 1000 0705310 Cross Lighting Injector Stereomatic 1 20 E02 556 J652 0350005 Heat Exchanger exchange kit 1 21 395 945 1000 0700570 Piezo Unit 1 22 244 971 B300 070...

Страница 31: ...31 Sales Spares Replacement Help Line 01604 762881 16 EXPLODED DIAGRAM Fig 8 HI SPEC J65 EXPLODED DIAGRAM...

Страница 32: ...Adapter Kit PAK65 4 Return Air Kit RAK65 5 Cleanflow Electronic Air Cleaner CF 90H 6 Replacement Pads A0354X0357 Warm Air Heating fully complies with PART L OF THE BUILDING REGULATIONS by following t...

Страница 33: ...to the customer any remedial or improvement work identified during the course of commissioning or servicing work Refer to the manufacturer s helpline where assistance is needed Report product faults...

Страница 34: ...Automatic bypass system Fitted Not required Warm Air Unit Interlock Yes No If YES Volume Litres FOR WARM AIR HEATERS ONLY Has the system been balanced in accordance with the heater manufacture s instr...

Страница 35: ...Comments Signature SERVICE 05 Date Engineer name Company name Telephone No Operative ID No Comments Signature SERVICE 07 Date Engineer name Company name Telephone No Operative ID No Comments Signatur...

Страница 36: ...sales johnsonandstarley co uk marketing johnsonandstarley co uk Reception Customer Service 01604 762881 Fax 01604 767408 Anniversary 1922 2012 In the interest of continuous development Johnson Starley...

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