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TABLE OF CONTENTS

RETAIN THESE INSTRUCTIONS IN A SAFE LOCATION FOR FUTURE REFERENCE

 

I) INTRODUCTION  . . . . . . . . . . . . . . . . . . . . . . . . . . .3

 User 

Responsibilities 

3

  II) SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

 

For Installations in Canada 

3

 

For Installations in the United States 

3

 

Safety Warning (Flammable Vapours) 

4

 

Safety Warning (Scalding) 

4

 

Safety Warning (Carbon Monoxide) 

4

 

Relief Valves (T&P) 

4

 Backflow 

Prevention 

4

  III) INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

 

Unpacking the Water Heater 

5

 Location 

Requirements 

5

 

In Earthquake Zones

 Clearances 

and 

Accessibility 

5

 Gas 

Supply 

6

 Gas 

Pressure

 

Gas line purging

 Gas 

Leak 

Testing

 Air 

Requirements 

7

 Exhaust 

Venting 

8

 

Vent Pipe System

 

Check for proper vent size

 Drafthood 

Installation

 Water 

Supply 

8

 Piping 

Installation

 Union 

Connections

 Mixing 

Valves 

9

 

Closed System/Thermal Expansion

 

Temperature and Pressure (T&P) Relief Valve  10

 

The Temperature And Pressure Relief Valve:

 

The Discharge Line:

 Installations 

Check 

11

  IV) OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . 11

 Water 

Temperature 

Regulation 

11

 Temperature 

Adjustment

 

Operating the Temperature Control System 

12

 Water 

Temperature 

Adjustment

 

Operating Modes and Settings

 

Status Light Code

 Lighting 

Instructions 

13

 

Lighting the Pilot:

 

If the Status Light Does Not Blink:

 

If the Pilot Does Not Light:

 

If the Pilot Lights but the Status Light Does Not 
Blink:

 Lighting 

Instructions 

14

 V) 

OPERATION 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

 Burner 

Flames 

15

 

Emergency Shut Down 

15

 

Checking the Draft 

15

 Operating 

Conditions 

15

 Condensation
 

Water Heater Sounds

 Safety 

Shut-off

 Anode/Water 

Odour

  VI) MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .16

 

Periodic Cleaning of the Wrap-around Filter 

16

 

Draining and Flushing 

16

 Periodic 

Inspection 

16

 

External Cleaning of the Flame-arrestor 

16

 

Cleaning the Combustion Chamber and 
Flame-arrestor 17

 

Temperature and Pressure Relief Valve 

17

 

Resetting and Replacing the Safety (TCO) 
Switch (NG models) 

17

 

Piezoelectric Igniter System 

18

 

Testing the Igniter System 

18

 

Removing and Replacing the Gas Control 
Valve/Thermostat 18

 

Removing the Gas Control Valve/Thermostat:

 

Replacing the Gas Control Valve/Thermostat:

 

Replacing the Manifold/Burner Assembly 

18

 

Removing the Manifold/Burner Assembly 

19

 

Removing the Burner from the 
Manifold/Burner Assembly 

20

 

Natural Gas (Low Nox) & L.P. Gas Burner

 

Replacing the Pilot/Thermopile Assembly 

20

  VII) COMBO HEATING . . . . . . . . . . . . . . . . . . . . . . . . .21

 System 

Requirements 

21

  IX) TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . .22

 

Status Light And Diagnostic Code 
Troubleshooting Chart 

24

  IX) REPAIR PARTS ILLUSTRATION  . . . . . . . . . . . . .26
 

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . .27

 

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Содержание G6058 Series

Страница 1: ...TY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Installation and service must be per formed by a qualified installer service agenc...

Страница 2: ...ting Instructions 13 Lighting the Pilot If the Status Light Does Not Blink If the Pilot Does Not Light If the Pilot Lights but the Status Light Does Not Blink Lighting Instructions 14 V OPERATION 15 B...

Страница 3: ...ct vented water heater which takes its combustion air either from the installation area or from air ducted to the unit from the outside In addition to the installation instructions found in this man u...

Страница 4: ...BUSTION AND VENTILATION AIR IS NOT RESTRICTED DANGER Carbon Monoxide Warning Follow all vent system requirements by the local authorities having jurisdiction over your installation Failure to do so ca...

Страница 5: ...ny location selected it is recommended that a suitable drain pan be installed under the water heater This pan must limit the water level to a MAXIMUM depth of 45mm 1 3 4 in and have a diameter that is...

Страница 6: ...xhaust fans ventilation systems clothes dryers fireplaces etc can affect the proper operation of the water heater Special attention must be given to conditions these devices may create Flow reversal o...

Страница 7: ...t leak test liquid Bubbles will indicate leaks Never use a match or open flame to test for gas leaks A fire or explosion could result If leaks exist repair as required and retest DO NOT light the burn...

Страница 8: ...ssary skills required to prop erly install this venting system you should not proceed but enlist the help of a qualified service technician Drafthood Installation SLOPE UP 21mm PER METRE 1 4 in PER ft...

Страница 9: ...mentally handicapped If any one using the hot water fits into one of these groups or if there is a provincial state or local code requiring a certain temperature water at the hot water faucet then you...

Страница 10: ...the data plate of the water heater The Discharge Line Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line Must not be capped blocke...

Страница 11: ...bar on the temperature dial will increase the risk of scald injury Hot water can produce third degree burns in 6 seconds at 60 C 140 F in 30 seconds at 54 C 130 F in 5 minutes at 49 C 120 F 1 Have the...

Страница 12: ...5 seconds 65 149 1 second 2 seconds 68 154 instantaneous 1 seconds U S Government Memorandum C P S C Peter L Armstrong Sept 15 1978 VAC GAS CONTROL TEMPERATURE KNOB STATUS LIGHT IGNITER 120 F MARK 130...

Страница 13: ...ght the Igniter may not be sparking or the unit may not be getting gas or for a new installation there may still be air in the gas line Each time you click the igniter button you should be able to see...

Страница 14: ...e gas control temperature knob and repeat steps 2 through 5 waiting 10 minutes before attempting to relight the pilot If the status light does not start blinking after three lighting attempts turn the...

Страница 15: ...ed in the first 20 minutes from start up due to heavy condensation In this situation if the unit is relit it will fol low its normal heating cycle without further incidents After installation always a...

Страница 16: ...inlet valve and nearby hot faucet until the water is no longer hot 5 Open the water heater drain valve and allow all the water to drain from the tank Flush the tank with water as needed to remove sed...

Страница 17: ...ian Figure 15 T P Relief Valve Test TEMPERATURE AND PRESSURE RELIEF VALVE MANUAL RELIEF VALVE DISCHARGE LINE TO DRAIN Resetting and Replacing the Safety TCO Switch NG models Figure 16 TCO Switch TCO R...

Страница 18: ...control valve thermostat 6 To remove the gas control valve thermostat thread a 100mm 4 in section of gas pipe into the inlet and use it to turn the gas control valve thermostat counter clockwise Do no...

Страница 19: ...tion If such a solution is not available use a mixture of hand dish washing soap and water one part soap to 15 parts water or childrens soap bubble solution Bubbles form ing indicate a leak Correct an...

Страница 20: ...ERMOPILE ASSEMBLY SCREW RETAINER CLIP WHITE WIRE MANIFOLD COMPONENT BLOCK MANIFOLD DOOR BURNER AND OTHER FITTINGS NOT SHOW FOR CLARITY IGNITER WIRE Figure 22 Manifold Door Assembly 6 Read this step ca...

Страница 21: ...ance Do not use piping that has been treated with chromates broiler seal or other chemicals and do not add chemicals to the water heating piping Do not introduce toxic chemicals such as those used for...

Страница 22: ...trol Temperature Knob was not held in for sufficient time 6 Low gas pressure 7 No gas 8 Dirt in gas lines 9 Cold drafts 10 Thermostat ECO switch open 1 Replace igniter pilot assembly 2 See Lighting In...

Страница 23: ...ter heater Check flue way flue baffle and burner 2 Clean locate source and correct 3 Provide fresh air ventilation SMOKING AND CARBON FORMATION SOOTING 1 Insufficient secondary air 2 Low gas pressure...

Страница 24: ...Wait 10 minutes for the Thermopile to cool then attempt to relight Pilot by following the lighting instructions on the water heater s label Until the Thermopile reaches its normal operating temperatu...

Страница 25: ...e minute Remove the outer door Look through the sight glass for a pilot flame If a pilot flame is observed with the gas control valve thermostat knob set to the OFF position the pilot valve is stuck o...

Страница 26: ...D DOOR GASKET 25 BURNER Figure 27 Manifold Door Assembly Vesta 25 14 17 18 19 20 22 23 24 21 15 1 NIPPLE HOT OUTLET 2 NIPPLE COLD INLET 3 DRAFTHOOD 4 TEMPERATURE PRESSURE RELIEF VALVE 6 ANODE 7 DIP TU...

Страница 27: ...e water heater s Model Number SKU Serial Number date of purchase and date of installation c THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF THIS EXPRESS WARRANTY IS WHER...

Страница 28: ...cy beyond the control of the Manufacturer or s The water heater is installed in a closed system without adequate provision for thermal expansion 3 Except when speci cally prohibited by the applicable...

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