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Jay-Lor Because Nutrition Matters 4000 Series, Руководство оператора

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AAA-055-00012 

Jaylor Operator’s Manual

  

- 1 -

 

Single Auger Trailer Units

 

 

 

Introduction .................................................................................................................................................. 3

 

Policy Statement ........................................................................................................................................... 3

 

Owner/Operator’s Responsibility ............................................................................................................... 3

 

Limited Warranty ........................................................................................................................................ 4

 

Contact Information ..................................................................................................................................... 5

 

Serial Number Locations ............................................................................................................................. 5

 

Customer Reference INformation ............................................................................................................... 6

 

Safety ............................................................................................................................................................. 7

 

Safety Alert Symbol ................................................................................................................................... 7

 

Understand Signal Words ........................................................................................................................... 7

 

Safety Guidelines........................................................................................................................................ 8

 

General Safety ............................................................................................................................................ 8

 

Operating Safety ......................................................................................................................................... 9

 

Maintenance Safety ...................................................................................................................................10

 

Hydraulic Safety ........................................................................................................................................10

 

Tire Safety .................................................................................................................................................11

 

Transport Safety ........................................................................................................................................11

 

Storage Safety ............................................................................................................................................11

 

Safety Signs ...............................................................................................................................................12

 

How to Install Safety Signs .......................................................................................................................12

 

Sign-Off Form ..............................................................................................................................................12

 

Safety Sign Locations ..................................................................................................................................14

 

Operation .....................................................................................................................................................18

 

Machine Components ..................................................................................................................................18

 

Pre-Operation Checklist .............................................................................................................................20

 

Breaking-In ..................................................................................................................................................20

 

Equipment Matching...................................................................................................................................21

 

Controls ........................................................................................................................................................23

 

Weighing ...................................................................................................................................................23

 

Restrictor Blades .......................................................................................................................................26

 

Attaching/Unhooking ..................................................................................................................................26

 

Shear Bolt Protected Driveline ...................................................................................................................28

 

Front Door Discharge Configurations .......................................................................................................29

 

Front Door Discharge ................................................................................................................................29

 

Содержание Because Nutrition Matters 4000 Series

Страница 1: ... Because Nutrition Matters TM Jaylor 071213 10 th Line East Garafraxa ON L9W 6Z9 Tel 519 787 9353 Fax 519 787 7053 OPERATOR S MANUAL 4000 SERIES SINGLE AUGER MODELS ...

Страница 2: ...ty Guidelines 8 General Safety 8 Operating Safety 9 Maintenance Safety 10 Hydraulic Safety 10 Tire Safety 11 Transport Safety 11 Storage Safety 11 Safety Signs 12 How to Install Safety Signs 12 Sign Off Form 12 Safety Sign Locations 14 Operation 18 Machine Components 18 Pre Operation Checklist 20 Breaking In 20 Equipment Matching 21 Controls 23 Weighing 23 Restrictor Blades 26 Attaching Unhooking ...

Страница 3: ... Lubrication 34 Field Operation 35 General 35 Cutting and Mixing Procedures 36 Unloading Procedures 37 Operating Hints 39 Transporting 40 Storage 41 Troubleshooting 42 General Troubleshooting 42 Driveline Troubleshooting 43 Standard Model Specifications 48 4350 Trailer Cutter Mixer Feeder 48 4405 Trailer Cutter Mixer Feeder 49 4425 Trailer Cutter Mixer Feeder 50 4575 Trailer Cutter Mixer Feeder 51...

Страница 4: ...so Jaylor reserves the right to make changes or improvements in design and construction at any time without incurring the obligation to make these changes on previously manufactured units OWNER OPERATOR S RESPONSIBILITY It is the Owner Operator s responsibility to read the Operator s Manual to operate lubricate maintain and store the product in accordance with all instructions and safety procedure...

Страница 5: ...ller upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts thereof which have been installed used or serviced otherwise than in conformance with the Seller s applicable instructions manuals service bulletins or if none which shall have been articles units p...

Страница 6: ...s give your Dealer the Model Number and Serial Number of your Jaylor when ordering parts or requesting service or other information Depending on the type of service the Serial Numbers of individual components and or assemblies will be required The Serial Number location required for servicing your Jaylor Product is shown in Figure 1 For easy reference please write this information in the Customer ...

Страница 7: ...STOMER REFERENCE INFORMATION Jaylor Model Number Jaylor Serial Number Discharge Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Remote Scale Indicator Serial Number Other Main Components e g Gearboxes Hydraulic Motors etc ...

Страница 8: ...injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a...

Страница 9: ... It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow them JAY LOR feels that a person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Una...

Страница 10: ... clothing and hair away from all moving and or rotating parts Do not allow riders on the machine during operation or transporting Clear the area of bystanders especially small children before starting Attach securely to the tractor using a retainer on the drawbar pin and a safety chain Stay out of the mixing chamber and away from the auger when engine is running Keep others away Stay away from ove...

Страница 11: ... to a hydraulic system make sure all lines fittings and couplers are tight and in good condition Keep hands feet hair and clothing away from all moving and or rotating parts Maintain fasteners in running gear systems at their specified torque at all times Clear the area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments Hydraulic Safety ...

Страница 12: ... Slow Moving Vehicle emblem and all the lights and reflectors that are required by the local highway and transport authorities are in place are clean and can be seen clearly by all overtaking and oncoming traffic Attach securely to the tractor using a retainer on the drawbar pin and a safety chain Do not allow anyone to ride on the machine or tractor during transport Do not exceed 10 mph 15 km h R...

Страница 13: ...air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper SIGN OFF FORM Jaylor follows the general Safety Standards specified by the American Society of Agricultural Engineers ASAE and the Occupational Safety and Health Administration OSHA Anyone who will be operating and or maintaining the machine must read and clearly understand ALL Safety Operating and Mainten...

Страница 14: ...AAA 055 00012 Jaylor Operator s Manual 13 Single Auger Trailer Units SIGN OFF FORM DATE EMPLOYEE S SIGNATURE EMPLOYER S SIGNATURE ...

Страница 15: ... locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various Safety Signs the type of warning and the area of particular function related to that area which requires your SAFETY AWARENESS Think SAFETY Work SAFELY A B C D E F H I G I C B A H D E F I G H ...

Страница 16: ...AAA 055 00012 Jaylor Operator s Manual 15 Single Auger Trailer Units DECAL A DECAL B DECAL C ...

Страница 17: ...AAA 055 00012 Jaylor Operator s Manual 16 Single Auger Trailer Units DECAL D DECAL E DECAL F DECAL G ...

Страница 18: ...7 Single Auger Trailer Units DECAL H DECAL I REMEMBER If Safety Signs have been damaged removed become illegible or parts replaced without signs new signs must be applied New signs are available from your authorized dealer A A C B H G J I D F ...

Страница 19: ...rbox is equipped with a remote oil reservoir to display oil level and condition The input driveline is equipped with a shear bolt to protect the drivetrain against shock loads Correct shear bolt must be utilized Some models may be equipped with a 2 speed transmission option which offers a selection between High Gear and Low Gear On all models a hydraulically powered unloading door is opened to all...

Страница 20: ...or s Manual 19 Single Auger Trailer Units A A Mixing Chamber B Vertical Auger C Cutting Knives D PTO Shaft E Driveshaft F Planetary Gearbox G Unloading Door H Discharge Conveyor B G C D F Figure 2 Main Machine Components E A H G ...

Страница 21: ...cumulated dirt from the couplers before connecting to the hydraulic system of the tractor 7 Check the tires to be sure that they are inflated to the specified pressure Torque wheel nuts to 180 ft lbs 244 N m 8 Check that the auger rotates freely Remove all string twine or other entangled material 9 Check that the PTO driveline is locked to the tractor shaft and the guard is chained to the frame 10...

Страница 22: ...haft b The tractor drawbar must be set at 9 75 250mm if the optional Constant Velocity CV pto is supplied 3 PTO Shaft The tractor PTO Shaft must meet the following specification 540 RPM 6 spline 1 3 8 diameter Important It is not recommended that shaft adaptors be used on the tractor shaft to prevent operating at the wrong RPM 4 Hydraulic System For front door discharge units the tractor must be e...

Страница 23: ...al 22 Single Auger Trailer Units Important Ensure that there is always sufficient clearance for the PTO shaft to operate without interfering with the attachment or position of the machine hookup to the drawbar Figure 3 Drawbar Attachment ...

Страница 24: ...pically the indicator slides down into the mounting bracket and it is also necessary to use a wire or plastic fastener to secure the indicator to the mounting bracket For more information on mounting refer to the scale manufacturer s manual included in this binder Most scale options configured in trailer applications use a single scale indicator The scale indicator is located on the front side of ...

Страница 25: ...tening ring threaded into place Make sure that the plugs are free of moisture or other contaminants as this will affect the performance of the weighing system On standard models the power cord is to be plugged into the tractor female receptacle which should be mounted on your tractor getting its power supply from the tractor s electrical system This should be a 12 volt negative ground power supply...

Страница 26: ...dicator does not allow full access to weigh system parameters These are usually controlled from the main indicator as described earlier The remote indicator attaches to the main indicator via a cable Like all of the other connections ensure that the plugs are free from any moisture and other contaminants as this will affect the performance of the weighing system Note The scale will be programmed t...

Страница 27: ...d on a level dry area that is free of debris and foreign objects Follow this procedure when attaching 1 Clear the area of bystanders and remove foreign objects from the machine and working area 2 Make sure there is enough room to back the tractor up to the hitch point 3 Start the tractor and slowly back it up to the hitch point 4 Stop the tractor engine place all controls in neutral set park brake...

Страница 28: ...the couplers into the remote hydraulic ports on the tractor Be sure that each hydraulic circuit on the machine matches up with the correct set of ports on the tractor Be sure to match the system with the desired control lever in the tractor 12 Connect the wiring harness and scale indicator power cord 13 Route the hoses and wiring harness along the hitch and secure in position to prevent entangleme...

Страница 29: ...imum load indicator The shear bolt is located on the machine end of the PTO shaft supplied with the machine If the shear bolt breaks it must be replaced with the correct bolt specified by the manufacturer Refer to the Maintenance and Service Information attached for details For convenience spare shear bolts are supplied with the machine and are stored on the left side of the hood as directed in th...

Страница 30: ...chamber onto the conveyor The door can be raised to any position up to a maximum of 32 inches 81 cm in height Use the door guide markings to determine the door opening height In most cases the door will be opened fully to unload the mixed ration However the most suitable door opening height may be determined in combination with the speed of the conveyor and the ground speed of the machine when unl...

Страница 31: ...speed of the conveyor can be adjusted to suit unloading requirements by adjusting the flow control on the tractor The conveyor has an adjustment to tighten or loosen the chain There is an adjuster located on both sides of the conveyor at the end of the conveyor opposite to the hydraulic motor Use wrenches to tighten or loosen the tension on the conveyor chain Refer to the Maintenance and Service I...

Страница 32: ...or can be done hydraulically or manually For models equipped with a manual lift the conveyor must be stopped in order to raise and lower it A turnbuckle assembly is used to adjust the wing conveyor height Simply turn the body on the turnbuckle clockwise or counterclockwise depending on whether the wing is to be raised or lowered For models equipped with hydraulic lift discharge there are two avail...

Страница 33: ...ly pull the attached rope When the rope is pulled the hydraulic components are used to raise and lower the conveyor When the conveyor reaches the desired position release the rope and the conveyor will begin to unload Important Always ensure that there are no obstacles beneath the conveyor that could cause damage or be damaged when the conveyor is lowered Figure 12 Right Left 6 41 Discharge Convey...

Страница 34: ...t discharge door Selecting between the operation of the rear door and the front door is done through a diverter valve To open or close the rear discharge door simply pull the rope attached to the selector valve This will divert the hydraulic pressure to the rear discharge door The rear door is then controlled from the tractor When the door is opened feed will be discharged from the machine onto th...

Страница 35: ...ufacturer If a reservoir sustains any damage call your Jaylor Dealer or Distributor immediately The polyethylene reservoir has decals indicating the maximum and minimum oil level range under normal operating conditions At no time is the fluid level to be lower than the minimum recommended level as damage to the gearbox may occur If the fluid level is higher than the maximum level the oil may overf...

Страница 36: ...dle this stress repetitive startups under load may affect the service life of the machine If however due to circumstances it is required to restart the machine while loaded retract the restrictor blades all the way in order to decrease starting torque as much as possible Warning While loading the machine be certain that no bucket or loading device comes into contact with the rotating auger inside ...

Страница 37: ...esired RPM is reached d Proceed with loading of the ration 6 Stopping a Stop forward motion b Close unloading door c Stop conveyor when commodity is off d Slow engine to low idle e Disengage PTO clutch f Stop engine if required 7 Emergency Stopping If an emergency should arise disengage PTO turn hydraulics off stop forward motion and stop engine immediately 8 Loading Feed Rations a Position the mi...

Страница 38: ...parts have stopped Failure to follow these safety precautions can result in serious injury or death Unloading Procedures Follow these guidelines when unloading the machine 1 Transport the machine to the feeding area 2 If not already done engage the PTO to start auger rotation 3 For models equipped with front discharge Use a combination of the opening of the unloading door speed of the conveyor and...

Страница 39: ...y empty the mixer of all commodities to turn the auger at the fastest speed possible This will propel the feed that is resting on the auger off its flighting and allow the auger to unload this 6 Unplugging Although plugging or clogging of material can occur in several ways the list identifying ways for plugging or clogging to occur includes but is not limited to a Unloading door b Return end of co...

Страница 40: ...dense ingredients into the machine first In that way the heavier and denser material added later will push the light material into the auger Always place hay round square or loose into the machine first 2 Shake the bucket on the loader to control the amount of material being added to the machine Watch the weight indicator to know exactly how much of each ingredient you are adding 3 Operate the aug...

Страница 41: ...n be seen by all overtaking and oncoming traffic 4 Raise the conveyor and install the transport lock bracket 5 Do not allow riders on the machine or tractor 6 It is not recommended that the unit be transported for long distances when the mixing chamber is fully loaded Transporting will compact the mixture and can make startup difficult 7 Always use hazard flashers on the tractor when transporting ...

Страница 42: ...nd valves Tighten any loose fittings Replace any hose that is cut nicked or abraded separating from the crimped fitting 4 Inspect auger and knives for damaged or broken components Repair or replace components as required 5 Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue from washing 6 Raise the conveyor to its maximum height and in...

Страница 43: ...ROBLEM CAUSE SOLUTION Material wraps around knives Knives dull or worn out Check auger remove entangled material Check knife condition Replace any worn bent and or damaged knives Conveyor doesn t move Insufficient oil flow Cold temperatures Conveyor slats frozen down Conveyor jammed Increase oil flow at tractor or flow divider Warm machine before operating Check oil level in tractor reservoir Add ...

Страница 44: ...r shock load Short tube engagement Use appropriate safety device Change to a larger P T O size Replace the P T O driveshaft with one having adequate length Replace defective tubes AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS TELESCOPIC TUBE Change to a P T O driveshaft with rilsan coated inner tube Replace the P T O driveshaft with one having adequate length Carefully follow greasing instr...

Страница 45: ...OIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS QUICK DISCONNECT YOKE PUSH PIN TYPE Note Quick disconnect pins must be cleaned and greased every 16 working hours CORRECTIVE ACTIONS POSSIBLE CAUSES AVOIDABLE DAMAGES QUICK DISCONNECT YOKE SLIDE COLLAR TYPE Quick disconnect yoke slide collar tight or completely seized Quick disconnect yoke slide collar damaged or broken Quick disconnect slide coll...

Страница 46: ...ace defective yokes Verify compatibility between shaft and working conditions torque vs angle Disengage tractor P T O during cornering or when lifting or lowering the implement Replace defective yokes AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS YOKE Yoke ears distorted Overload caused by high starting and peak torques Engage P T O more carefully Use appropriate shear bolt Replace defectiv...

Страница 47: ...continuous torque and or excessive working angle Inadequate lubrication Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings Verify compatibility between shaft and working conditions Carefully follow lubricating instructions Replace defective cross bearings Excessive continuous torque and or excessive working angle Ina...

Страница 48: ...implement Incorrect chain mounting Chain moving or failure Note Shield bearings must be greased every 8 working hours Eliminate interference between guard cones and any part on the tractor and or implement Avoid excessive angle during cornering or when lifting or lowering the implement Replace damaged guard cones Guard cone in contact with components on the tractor and or implement Excessive angul...

Страница 49: ...d Hub Assembly 2 Hub Assemblies 8 000 lb Farm Implement Hub w Grease Lubrication Conveyor Assembly Width and Type 36 91 cm wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 7 5 cu in rev Drivetrain PTO Shaft 6 540 RPM operating speed w shear bolt protection 1 3 8 dia 6 spline hookup to tractor Maximum Operating Speed 540 revolutions per minut...

Страница 50: ...2 Hub Assemblies 8 000 lb Farm Implement Hub w Grease Lubrication Conveyor Assembly Width and Type 36 91 cm wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 7 5 cu in rev Drivetrain PTO Shaft 6 540 RPM operating speed w shear bolt protection 1 3 8 dia 6 spline hookup to tractor Maximum Operating Speed 540 revolutions per minute RPM Horsepowe...

Страница 51: ...2 Hub Assemblies 8 000 lb Farm Implement Hub w Grease Lubrication Conveyor Assembly Width and Type 36 91 cm wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 8 0 cu in rev Drivetrain PTO Shaft 6 540 RPM operating speed w shear bolt protection 1 3 8 dia 6 spline hookup to tractor Maximum Operating Speed 540 revolutions per minute RPM Horsepowe...

Страница 52: ...2 Hub Assemblies 8 000 lb Farm Implement Hub w Grease Lubrication Conveyor Assembly Width and Type 36 91 cm wide chain slat discharge various option packages available Conveyor Drive Assembly Hydraulic Orbit Motor 7 5 cu in rev Drivetrain PTO Shaft 8 540 RPM operating speed w shear bolt protection 1 3 8 dia 6 spline hookup to tractor Maximum Operating Speed 540 revolutions per minute RPM Horsepowe...

Страница 53: ... and this overlap will add strength to the loading side see Figure 18 below 3 Using the holes in the angle iron as a guide drill a hole 1 2 diameter in the extension and fasten to the angle iron at or near this point at the center of the v panel Make sure that bolt heads sit on the outside of the extension 4 Wrap the two ends around the angle iron as shown in Figure 18 below First clamp the inside...

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