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AAA-055-00297 R2

5050 & 5100 OWNER MANUAL

P a g e

Trailer Coupler Maintenance (Trailer Models) ................................................................ 64

Periodic Maintenance Chart ............................................................................................. 65

35.

Maintenance and Service Records .................................................................................. 66

36.

EC Declaration of Conformity for Applicable Models ................................................... 67

37.

Safety Sign ......................................................................................................................... 68

38.

Limited Warranty ............................................................................................................... 69

Table of Figures

Figure 1 - Operator Orientation ................................................................................................................ 5

Figure 2 - 5050 Safety Decal Locations for Standard Models ............................................................... 13

Figure 3 - 5100 Safety Decal Locations for Standard Models ............................................................... 14

Figure 4 - Self-Propelled ‘Warning’ Decal .............................................................................................. 15

Figure 5 - General ‘Warning’ Decal ....................................................................................................... 15

Figure 6 - ‘Pinch Point Hazard’ Decal .................................................................................................... 16

Figure 7 - ‘Rotating Auger Hazard’ Decal .............................................................................................. 16

Figure 8 - ‘High Pressure Fluid Hazard’ Decal ...................................................................................... 16

Figure 9 - 5050 Safety Decal Locations for CE Models ......................................................................... 17

Figure 10 - 5100 Safety Decal Locations for CE Models ....................................................................... 18

Figure 11 - ‘Rotating Auger and Rotating Knives’ Decal ....................................................................... 19

Figure 12 - ‘Remove Ignition Key Before Servicing’ Decal .................................................................... 19

Figure 13 - ‘Wear Ear Protection When Operating’ Decal ..................................................................... 19

Figure 14 - ‘Wear Safety Boots When Operating’ Decal ....................................................................... 19

Figure 15 - ‘Keep Safe Distance from Machine and Keep Children Out of Range’ Decal .................... 19

Figure 16 - ‘Read Manual Before Operating, Maintaining, or Adjusting the Vertical Mixer’ Decal ........ 19

Figure 17 - ‘Do NOT Drive on Steep Slopes’ Decal .............................................................................. 19

Figure 18 - ‘Keep Safe Distance from Hot Surfaces’ Decal ................................................................... 19

Figure 19 - 5050 Self-Propelled Mixer Components ............................................................................. 20

Figure 20 - 5050 Stationary Mixer Components .................................................................................... 22

Figure 21 - 5050 Skid Steer Mixer Components ................................................................................... 23

Figure 22 - 5050 Trailer Mixer Components .......................................................................................... 24

Figure 23 - 5050 Truck Mounted (CE Stationary) Mixer Components .................................................. 25

Figure 24 - 5100 Self-Propelled Mixer Components ............................................................................. 26

Figure 25 - 5100 Stationary Mixer Components .................................................................................... 28

Figure 26 - 5100 Trailer Mixer Components .......................................................................................... 29

Figure 27 - 5100 Truck Mounted Mixer Components ............................................................................ 30

Figure 28 - Scale Mounting Bracket Arm Adjustment ............................................................................ 33

Figure 29 - Self-Propelled Speed/Direction Control Pedal .................................................................... 34

Figure 30 - Self-Propelled Steering ....................................................................................................... 35

Figure 31 - Trailer Coupler Positions ..................................................................................................... 38

Figure 32 - Lug Tread Tire ..................................................................................................................... 38

Figure 33 - Truck Mounted Model Tie-Down Bracket Locations ........................................................... 39

Figure 34 - 5050 Skid Steer Model Transportation ................................................................................ 40

Figure 35 - Typical Total Mix Ration (TMR) Achieved in Mixing Chamber ............................................ 44

Figure 36 - Imperial Bolt Markings ......................................................................................................... 50

Figure 37 - Metric Bolt Markings ............................................................................................................ 50

Figure 38 - Auger Support Bushing Grease Locations .......................................................................... 52

Figure 39 - Self-Propelled Steering Chain and Sprocket Lubrication .................................................... 53

Figure 40 - Self-Propelled Steering Shaft Support Bearings Grease Locations.................................... 53

Figure 41 - Self-Propelled Steering Assembly Grease Locations ......................................................... 54

Figure 42 - Self-Propelled Speed/Direction Control Bushing Lubrication .............................................. 54

Содержание 5050

Страница 1: ...OWNER MANUAL 5050 5100 0208_Jaylor_ManuaL_Cover_2017_5050_5100 indd 1 2017 07 27 3 15 PM ...

Страница 2: ... Signal Words 8 7 3 Safety Guidelines 8 7 4 General Safety 9 7 5 Operating Safety 9 7 6 Driving and Hauling Safety 10 7 7 Maintenance and Repair Safety 10 7 8 Hydraulic Safety 10 7 9 Electrical Safety 11 7 10 Tire Safety 11 7 11 Storage Safety 11 7 12 Safety Signs 11 8 5050 5100 Safety Sign Off Form 12 9 Safety Sign Locations 13 9 1 Safety Sign Locations 5050 Standard Models 13 9 2 Safety Sign Loc...

Страница 3: ...nce Safety 49 24 Following an Effective Maintenance Schedule 49 25 Bolt Torque 50 26 Fluids and Lubricants 51 26 1 Grease 51 26 2 Oil Hydraulic System 51 26 3 Oil Engine 51 27 Lubricating 52 27 1 Auger Support Bushings All Models 52 27 2 Steering Chain and Sprocket Assembly Self Propelled Models 53 27 3 Steering Shaft Support Bearings Self Propelled Models 53 27 4 Steering Assembly Self Propelled ...

Страница 4: ... Figure 17 Do NOT Drive on Steep Slopes Decal 19 Figure 18 Keep Safe Distance from Hot Surfaces Decal 19 Figure 19 5050 Self Propelled Mixer Components 20 Figure 20 5050 Stationary Mixer Components 22 Figure 21 5050 Skid Steer Mixer Components 23 Figure 22 5050 Trailer Mixer Components 24 Figure 23 5050 Truck Mounted CE Stationary Mixer Components 25 Figure 24 5100 Self Propelled Mixer Components ...

Страница 5: ...gure 47 5050 Self Propelled Hydraulic Oil Filter Location 58 Figure 48 5050 Trailer Stationary Truck Mounted Hydraulic Oil Filter Location 59 Figure 49 5100 Self Propelled Trailer Truck Mounted Hydraulic Oil Filter Locations 59 Figure 50 5100 Stationary Hydraulic Oil Filter Locations 60 Figure 51 Auger Knife Setup 61 Figure 52 Auger Height Adjustment 62 Figure 53 Self Propelled Steering Chain Adju...

Страница 6: ...owners Contact your nearest Jaylor dealer or distributor if you need assistance or information This equipment has been designed and manufactured for efficient cutting mixing and feeding of ingredients destined exclusively for animal consumption OPERATOR ORIENTATION The directions left right front and rear as mentioned throughout this manual are as seen from the operator s point of view at the fron...

Страница 7: ...t was purchased for service or replacement of defective parts which are covered by warranty see Section 38 for full warranty information Repairs to be submitted for warranty consideration must be made within thirty 30 days of failure It is the Owner Operator s responsibility to cover any cost incurred by the Dealer for traveling to the site or hauling the product for the purpose of performing a wa...

Страница 8: ... 5100 OWNER MANUAL P a g e 7 6 CUSTOMER REFERENCE INFORMATION Jaylor Model Number Jaylor Serial Number Date Purchased Dealer Name Dealer Phone Scale Indicator Model Number Scale Indicator Serial Number Other Main Components ...

Страница 9: ...reme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may...

Страница 10: ...ompetent persons shall operate the vertical mixer An untrained operator is not qualified to operate the machine Do not allow riders on the vertical mixer Wear protective gear such as hearing protection footwear with slip resistant soles and the like Do not operate this machinery under the influence of any alcohol drugs or medication Review safety related items annually with all personnel who will ...

Страница 11: ...quipment on public roads i e lights slow moving vehicle sign tie downs safety chains etc Use only an adequate towing vehicle 7 7 Maintenance and Repair Safety Read and understand this manual and all safety signs before operating servicing maintaining or adjusting the vertical mixer When parking the mixer place on a flat level surface put controls in neutral apply parking brake if equipped if not b...

Страница 12: ...or service on the internal combustion engine consult the engine manufacturer s manual and understand and follow all safety practices given Always wear eye protection gloves and remove all metallic jewelry before performing maintenance service or adjustments of the electrical system Always remove the battery cable leads before performing any maintenance service or adjustments of the electrical syst...

Страница 13: ...on presented in this manual Annually review this information with personnel An untrained operator is unqualified to operate this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working with the equipment have read and understand the information in this manual and have been instructed in the operation of the equipment SIGN OFF FORM DATE EMPLOYEE S...

Страница 14: ...SAFETY Work SAFELY 9 1 Safety Sign Locations 5050 Standard Models Figure 2 5050 Safety Decal Locations for Standard Models 1 Warning Decal Location see Figure 4 for self propelled and Figure 5 for all other models 2 Pinch Point Hazard Decal Location see Figure 6 3 Rotating Auger Hazard Decal Location see Figure 7 4 High Pressure Fluid Hazard Decal Location see Figure 8 NOTE Although the appearance...

Страница 15: ...ocation see Figure 6 3 Rotating Auger Hazard Decal Location see Figure 7 4 High Pressure Fluid Hazard Decal Location see Figure 8 These decals will also be located on the optional additional unloading door See 10 Machine Components for location of optional additional unloading door NOTE Although the appearance of the other three 5100 models stationary trailer truck mounted differ from the 5100 sel...

Страница 16: ...AAA 055 00297 R2 5050 5100 OWNER MANUAL P a g e 15 Figure 4 Self Propelled Warning Decal Figure 5 General Warning Decal ...

Страница 17: ...AAA 055 00297 R2 P a g e 16 5050 5100 OWNER MANUAL Figure 6 Pinch Point Hazard Decal Figure 7 Rotating Auger Hazard Decal Figure 8 High Pressure Fluid Hazard Decal ...

Страница 18: ...cal see Figure 17 2 Rotating Auger Hazard and Rotating Knives Decal see Figure 11 3 Keep Safe Distance from Machine and Keep Children Out of Range Decal see Figure 15 4 Keep Safe Distance from Machine and Keep Children Out of Range Decal see Figure 15 5 Rotating Auger Hazard and Rotating Knives Decal see Figure 11 6 Keep Safe Distance from Hot Surfaces Decal see Figure 18 NOTE Although the appeara...

Страница 19: ...gure 17 2 Rotating Auger Hazard and Rotating Knives Decal see Figure 11 3 Keep Safe Distance from Machine and Keep Children Out of Range Decal see Figure 15 4 Keep Safe Distance from Machine and Keep Children Out of Range Decal see Figure 15 5 Rotating Auger Hazard and Rotating Knives Decal see Figure 11 6 Keep Safe Distance from Hot Surfaces Decal see Figure 18Error Reference source not found NOT...

Страница 20: ...ecal Figure 17 Do NOT Drive on Steep Slopes Decal Figure 18 Keep Safe Distance from Hot Surfaces Decal REMEMBER If Safety Signs have been damaged removed become illegible or parts replaced without signs new signs must be applied New signs are available from your authorized dealer or distributor 9 5 How to Install Safety Signs Be sure that the installation area is clean dry and is above 10 C 50 F R...

Страница 21: ... the feed material as the auger rotates 4 Speed Direction Control Pedal Depressing either side of the pedal will cause the mixer to move forward or reverse The further down the pedal is depressed the faster the mixer will travel 5 Reverse Arrow Cutout Indicates which side of the control pedal to press to travel in reverse 13 Steering Wheel Spinner Rotate the steering wheel clockwise or counter clo...

Страница 22: ... proper oil level range 12 Remote Engine Throttle Control To increase engine speed push the throttle lever upward To decrease engine speed push the throttle lever downward 20 Engine Choke Used to restrict air flow while starting the engine 21 Horn Button Equipped on CE units Push to sound the horn 22 Foot Safety Switch Equipped on CE units When the auger is rotating the foot safety switch must be ...

Страница 23: ... Knives Cut the feed material as the auger rotates 4 Auger On Off Control When lever handle is pushed upward auger will begin rotating When lever handle is pushed downward auger will stop rotating 5 Hydraulic Oil Reservoir Cap Remove the cap to add oil The cap dipstick indicates the proper oil level range 6 Electric Motor Powers the machine 7 Electronic Scale Indicator Displays the feed weight ins...

Страница 24: ...ose positions 6 Hydraulic Door Cylinder Opens and closes the door to control the feed discharge rate 7 Electronic Scale Indicator Displays the feed weight inside the drum 8 Control Pendant Magnetic pendant for easy relocation to cab of skid steer loader 9 Unloading Door Can be opened to discharge the feed 10 Quick Attach Plate Allows skid steer loaders to connect to the skid steer mixer 11 Spring ...

Страница 25: ... Oil Reservoir Cap Remove the cap to add oil The cap dipstick indicates the proper oil level range 7 Door Open Close Control Used to control feed discharge rate 8 Electronic Scale Indicator Displays the weight inside the drum 9 Unloading Door Can be opened to discharge the feed 10 Trailer Coupler Will couple to a standard 2 inch trailer ball hitch 11 Trailer Jack Raises and lowers the height of th...

Страница 26: ...plays the feed weight inside the drum 8 Unloading Door Can be opened to discharge the feed 9 Tie Down Brackets Used to secure mixer to transport vehicle 10 Engine Fuel Tank Cap Remove the cap to add fuel 11 Engine Start Key starts the engine 12 Engine Oil Dipstick indicates the proper oil level range 13 Engine Choke Used to restrict air flow while starting the engine 14 Foot Safety Switch Equipped...

Страница 27: ...ates which side of the control pedal to press to travel in reverse 6 Forward Arrow Cutout Indicates which side of the control pedal to press to travel forwards 15 Standard Unloading Door Can be opened to discharge the feed 16 Door Open Close Control Controls the feed discharge rate 17 Engine Fuel Tank Cap Remove the cap to add fuel 18 Engine Start Key starts the engine 19 Engine Oil Dipstick indic...

Страница 28: ...Steering Wheel Spinner Rotate the steering wheel clockwise or counter clockwise to steer the mixer 14 Electronic Scale Indicator Displays the feed weight inside the drum 23 Door Safety Switch Equipped on CE units When the unloading door is opened this switch is activated The foot safety switch must be depressed to continue unloading or the auger will stop rotating 24 Additional Unloading Door Opti...

Страница 29: ...ill start auger rotation Pulling the levers back will stop auger rotation 5 Hydraulic Oil Reservoir Cap Remove the cap to add oil The glass level sight on the side of the reservoir indicates proper oil level range 6 Electric Motors Power the machine 7 Electronic Scale Indicator Displays the feed weight inside the drum 8 Unloading Door Can be opened to discharge the feed 9 Door Open Close Control C...

Страница 30: ...Electronic Scale Indicator Displays the feed weight inside the drum 8 Unloading Door Can be opened to discharge the feed 9 Adjustable Clevis Trailer Coupler Will couple to a standard Class I or Class II drawbar standard 2 inch trailer ball hitch is also included 10 Trailer Jack Raises and lowers the height of the trailer tongue and coupler 11 Fuel Tank Cap Remove the cap to add fuel 12 Engine Star...

Страница 31: ...ap Remove the cap to add oil The glass level sight on the side of the reservoir indicates proper oil level range 7 Electronic Scale Indicator Displays the feed weight inside the drum 8 Unloading Door Can be opened to discharge the feed 9 Tie Down Brackets Used to secure the mixer to the transport vehicle 10 Fuel Tank Cap Remove the cap to add fuel 11 Engine Start Key starts the engine 12 Engine Oi...

Страница 32: ...st is followed Before operating the machine the following areas should be checked Lubricate the machine as outlined in Section 27 Check fluid levels hydraulic oil reservoir engine oil fuel Check for oil leaks Check tire pressure Check that wheel nuts are tight Check for and remove material entangled on the auger twine and the like See Section 17 for safe removal of entangled material Check that al...

Страница 33: ...quired On CE self propelled units make sure the horn is working by pressing the horn button location shown in Section 10 13 2 After operating for 1 2 hour Park the mixer on a flat level surface put controls in neutral apply parking brake if equipped if not block wheels stop engine remove ignition key and wait for all moving parts to stop Be sure to let the engine and hydraulic system cool to a saf...

Страница 34: ...to pinch the wire when adjusting the indicator position NOTE Tighten swivel joint lock nut to the point where there is enough friction to hold the indicator in position but it can still easily be turned by hand Figure 28 Scale Mounting Bracket Arm Adjustment 1 Swivel Joint Used to adjust the direction of the scale indicator face 2 Scale indicator Displays the weight of ration in the drum NOTE The ...

Страница 35: ...ing opened when the auger is rotating and the operator is not safely away from the unloading door see Section 10 for switch locations For the auger to continue rotating with the door open the operator must depress the foot safety switch which is on the operator s platform 14 3 Speed Direction Control Pedal Self Propelled Models The 5050 and 5100 self propelled models can be driven by the operator ...

Страница 36: ...odels incorporate a reliable mechanical steering system Rotation of the steering wheel controls the direction of the machine The machine can turn almost 90 degrees in either direction see Figure 30 NOTE DO NOT attempt to rotate the steering wheel when the mixer is not moving This applies a tremendous amount of stress on the steering and wheel components and could reduce the lifespan of the system ...

Страница 37: ...ait for all moving parts to stop The following is a list of possibly dangerous situations that the operator may be faced with Follow the recommendations given to reduce the risk of accidents and injury or death If you are planning on driving the machine on a local highway be sure to follow all local highway and transport laws and regulations This may include but is not limited to making sure the S...

Страница 38: ...500 lbs 1134 kg for a 5050 model and 5 000 lbs 2 268 kg for a 5100 model 4 Make sure the unit is hitched properly to the towing vehicle The mixers use a 2 inch ball coupler standard to secure the trailer to the towing vehicle To couple the mixer to the towing vehicle refer to Figure 31 and follow these steps a Move the lever to the opened unsecured position b With the mixer drum empty drop the tra...

Страница 39: ... and all lights and reflectors required by local highway and transport authorities are in place are clean and can be seen by overtaking and oncoming traffic 7 Once in motion it is not recommended to transport the machine faster than 15 km hr6 10 mph with lug tread tires see Figure 32 Never transport faster than the road or terrain conditions will allow you to do safely 8 Once stopped block wheels ...

Страница 40: ...ixer door should be placed near the driver side edge of the flatbed to ensure that the feed will discharge onto the ground beside the truck NOTE The loaded mixer can weigh up to 2500 lbs 1134 kg for a 5050 model and 5 000 lbs 2 268 kg for and 5100 model Be sure the truck has sufficient capacity to carry this load on the bed safely with the load off center 3 Secure the four 4 tie down brackets see ...

Страница 41: ...quick attach mounting plate Once the latches have fully engaged drop the latch pins through the lower holes on the quick attach mounting plate refer to your skid steer loader s operating maintenance manual for more manufacturer specific instructions 5 For safety do not go under the mixer or skid steer loader lift arms or reach through the lift arms when they are raised Only go under a raised mixer...

Страница 42: ...n the Penn State Particle Separator is available from Jaylor Upon completion the ideal mix will be light fluffy and uniform Hays straws will be cut cleanly at short lengths and no clumping of feed will be visible Danger Never enter the mixing chamber unless the mixer is parked on a flat level surface all controls are in neutral parking brake is applied if equipped if not block wheels engine is sto...

Страница 43: ... the engine does not start unexpectedly before unplugging b Open the discharge door and clean out the clogged area 2 Entangled Material Twine string and wrapping material that is not removed from bales can get tangled on the auger or under the auger If this material is not removed from the auger it can cause damage to mixer components as well as decreased mixing and cutting ability To remove entan...

Страница 44: ...Section 10 and verify that the electric fan is operating 5100 models only 7 Remove wheel blocks or disengage parking brake if equipped 8 Transport the machine to the feed loading area following guidelines as described in Section 15 and Section 16 9 Turn the auger on as outlined in Section 14 10 Proceed with loading and mixing of the ration as outlined in Section 17 Danger Never stand on the mixer ...

Страница 45: ...oad the feed DO NOT start and stop the auger rapidly as this will cause unnecessary strain on the hydraulic system 15 Stopping a Stop forward motion b Close the unloading door on CE units also release the foot safety switch c Slow the engine to low idle d Turn the auger off as outlined in Section 14 e Stop the engine if required and block wheels or apply parking brake if equipped 16 Emergency Stop...

Страница 46: ...ce any hose that is cut nicked abraded or separating from the crimped fitting 4 Inspect all electrical wires connections and switches for damage and corrosion Replace as necessary Follow all safety guidelines given 5 Inspect auger and knives for damaged or broken components Repair or replace components as required 6 Lubricate all grease points Make sure all grease cavities have been filled with gr...

Страница 47: ...ing mixing Material will not mix in certain locations inside the mixing chamber commonly the front and back areas of the mixing chamber Make sure the machine is level when mixing Check condition of all knives Replace accordingly System operating hot Hydraulic oil level low Check level of hydraulic oil in reservoir and add hydraulic oil if necessary Too much debris on hydraulic system components an...

Страница 48: ...e steering bearings roller chain and gears u joint within the steering assembly Seized sealed flange bearing s in steering assembly Replace sealed flange bearing s Low air pressure in tire Increase air pressure to maximum recommended by tire manufacturer Steering chain loose Adjust tension of steering chain see Section 32 Difficult to stop self propelled model Un lubricated speed direction control...

Страница 49: ... kg 5050 Truck Mounted Length 92 5 in 2 35 m Width 50 in 1 27 m Height 68 25 in 1 73 m Weight 1000 lbs 454 kg 5100 Self Propelled Length 129 in 3 28 m Width 1 door 2 doors 47 5 51 25 in 1 21 1 3 m Height 72 5 in 1 84 m Weight 1 door 2 doors 2230 2280 lbs 1012 1034 kg 5100 Stationary Length 101 5 in 2 58 m Width 55 5 in 1 41 m Height 69 25 in 1 76 m Weight 1730 lbs 785 kg 5100 Trailer Length 146 in...

Страница 50: ...safety information in the manual 2 Support the machine with blocks or safety stands when changing tires or working beneath 3 Follow good shop practices 4 Use only tools jacks and hoists of sufficient capacity for the job 5 When parking the mixer place on a flat level surface put controls in neutral apply parking brake if equipped if not block wheels stop engine remove ignition key and wait for all...

Страница 51: ...46 182 581 429 962 710 1 370 273 873 644 1444 1065 Figure 36 Imperial Bolt Markings Bolt Diameter A Metric Bolt Torque 8 8 10 9 Nm ft lb Nm ft lb M4 3 1 2 3 4 3 3 2 M5 6 1 4 5 8 8 6 5 M6 10 4 7 7 15 0 11 1 M8 25 5 18 8 36 5 26 9 M10 50 4 37 2 72 1 53 2 M12 88 0 64 9 125 8 92 8 M14 140 6 103 7 201 2 148 4 M16 218 3 161 311 8 230 M20 425 7 314 608 8 449 M24 736 2 543 1053 5 777 M30 1462 9 1079 2093 ...

Страница 52: ...s 26 2 Oil Hydraulic System All models equipped with the standard hydraulic power system will require SAE MULTI GRADE OIL The following is a list of SAE multi grade oils that are suitable for use in the hydraulic drive system on your Jaylor mixer 20W 50 Multi Grade Oil For continuous ambient temperatures above 0 C 32 F 5W 30 Multi Grade Oil For all other applications 26 3 Oil Engine Please refer t...

Страница 53: ...se remember these guidelines 1 Wipe grease fitting clean before greasing to avoid injecting dirt and grit 2 Replace and repair broken fittings immediately 3 If fittings will not take grease replace immediately 27 1 Auger Support Bushings All Models Figure 38 Auger Support Bushing Grease Locations 1 Grease every 10 HOURS NOTE Some mixer components in this figure have been removed for clarity ...

Страница 54: ...9 Self Propelled Steering Chain and Sprocket Lubrication 1 Apply oil or spray lubricant to the ENTIRE steering roller chain every 1 WEEK DO NOT over lubricate the chain 27 3 Steering Shaft Support Bearings Self Propelled Models Figure 40 Self Propelled Steering Shaft Support Bearings Grease Locations 1 Grease every 1 MONTH ...

Страница 55: ...d Steering Assembly Grease Locations 1 Remove side cover and grease u joint and gears every 1 MONTH 27 5 Speed Direction Control Bushing Self Propelled Models Figure 42 Self Propelled Speed Direction Control Bushing Lubrication 1 Apply spray lubricant inside the bushings shown every 1 MONTH under the operator s platform ...

Страница 56: ...Trailer Models Figure 43 Trailer Hub Grease Location 1 Remove hub cap and apply grease every 6 MONTHS if equipped grease hub through grease fitting 27 7 Caster Assembly 5050 Skid Steer Model Figure 44 5050 Skid Steer Model Caster Grease Location 1 Grease every 6 MONTHS ...

Страница 57: ...r all moving parts to stop Also be sure to let the engine and hydraulic systems cool to a safe temperature before servicing adjusting or repairing any of these components Disconnect the spark plug lead and ground it to ensure the engine does not start unexpectedly 28 1 Checking Level in Hydraulic Oil Reservoir 5050 Models except Skid Steer Each hydraulic system is equipped with an oil reservoir an...

Страница 58: ...ain the oil level near the top of the glass level sight see Figure 46 Figure 46 5100 Hydraulic System Oil Reservoir 1 Oil Fill Cap 2 Glass Level Sight Oil level should always be visible through the sight 3 Breather Fitting 4 Hydraulic Oil Reservoir 5 Drain Plug Important If it is necessary to add oil frequently to maintain the required oil level there is a leak in the system Determine the source o...

Страница 59: ...ironmentally safe manner Locations are outlined in Figure 47 Figure 48 Figure 49 and Figure 50 Remember all 5050 models come equipped with one 1 spin on filter while all 5100 models come equipped with two 2 spin on filters e Install new spin on filter s contact Dealer Distributor for filter specifications f Remove the breather cap 5050 models or oil fill cap 5100 models g Fill the reservoir with r...

Страница 60: ...ment clockwise will tighten it 2 Filter Head NOTE Hydraulic fittings and hoses in this figure have been removed for clarity Figure 49 5100 Self Propelled Trailer Truck Mounted Hydraulic Oil Filter Locations 1 Spin on Filter Element Rotating the element counterclockwise by hand will release the element from the filter head Likewise rotating the element clockwise will tighten it 2 Filter Head NOTE H...

Страница 61: ...ee flow of air for venting the internal system pressure to atmosphere Replace the breather every 12 MONTHS or if the breather has become plugged Important Oil is added to the hydraulic system through the breather cap port 5050 models Always clean around the breather cap prior to removing it and adding oil Important When spraying water to clean the mixer protect the breather to avoid contamination ...

Страница 62: ...efore servicing adjusting or repairing Disconnect the spark plug lead and ground it to ensure the engine does not start unexpectedly 3 Install new knives and tighten the mounting bolts to their specified torque Important Ensure that the trailing knife sits on top of the leading knife Important Ensure that no extra hardware and or tools are left inside the drum after servicing 4 Keep knives in good...

Страница 63: ...lution and find the location where the drum floor and the auger leading edge are closest At this location the drum floor and the auger leading edge should be spaced 1 8 inch 3 mm apart Figure 52 Auger Height Adjustment 1 Auger Height Adjustment Set Screw Rotate the set screw clockwise to raise the height of the auger and counterclockwise to lower it 2 Auger Height Securing Nut Loosen nut before ad...

Страница 64: ...in can be tightened Once the chain has been tightened these bolts must be re tightened 2 Steering Chain Tightening Nut Once the bolts are loose tighten the nut until there is no chain slack Be careful not to over tighten 3 Steering Chain NOTE After re tightening the chain multiple times it may be necessary to shorten the chain If this is the case remove the chain take out the connecting link and c...

Страница 65: ...essary to adjust the trailer coupler so that it mounts securely to the towing vehicle hitch ball please follow the steps below also use Figure 54 as a reference 1 Release the hitch coupler locking lever to its vertical position 2 Locate the adjustment nut on the bottom of the hitch coupler 3 Rotate the nut on the threaded shaft clockwise to increase tightness and counter clockwise to decrease tigh...

Страница 66: ...een engine exhaust shield and area around engine 5050 5100 Self Propelled Trailer and Truck Mount Every 1 day Grease auger support bushings All 5050 5100 s Every 10 hours Check auger knife condition All 5050 5100 s Every 1 week Check auger leading edge height All 5050 5100 s Every 1 week Lubricate steering chain 5050 5100 Self Propelled Every 1 week Check steering chain tension 5050 5100 Self Prop...

Страница 67: ...5 00297 R2 P a g e 66 5050 5100 OWNER MANUAL 35 MAINTENANCE AND SERVICE RECORDS DATE OF SERVICE DESCRIPTION OF MAINTENANCE OR SERVICE IMPORTANT NOTES ON SERVICE NEXT SERVICE SCHEDULE DATE PHOTO COPY AS NEEDED ...

Страница 68: ... bouwwijze en uitvoering in overeenstemming is met de normen en normatieve documenten overeenkomstig de EG Richtlijnen Machinerichtlijn 06 42 EG en NEN EN 703 2004 A1 2009 en onder onze exclusieve verantwoordelijkheid valt D Konformitätserklärung Wir JAY LOR Canada INC 071213 10th Line East Garafraxa Ontario L9W 6Z9 Kanada erklären dass der Maschine für die Aufbereitung von Viehfuttern JayLor A100...

Страница 69: ...E MUST BE REMOVED from bales while the bale is on the ground and before the bale is placed into the mixer 2 POST THIS NOTICE in a prominent location and advise all mixer operators accordingly PUT SAFETY FIRST The Safe Operation of a Jaylor Vertical Mixer is a Must SAFETY FIRST ...

Страница 70: ...n material or workmanship or does not conform to specifications the Seller upon notice promptly given will either examine the article or unit at its site or issue shipping instructions to return to the Seller The warranties shall not extend to any articles units or parts thereof which have been installed used or serviced otherwise than in conformance with the Seller s applicable instructions manua...

Страница 71: ...9 787 8058 ADDRESS 071213 10th Line East Garafraxa Ontario L9W 6Z9 Canada EMAIL Sales sales jaylor com Nutrition nutrition jaylor com Service service jaylor com www JAYLOR com AAA 055 00297 REV 2 0208_Jaylor_ManuaL_Cover_2013_Mini indd 2 29 10 2013 4 01 06 PM ...

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