User manual for Javo Plus M2.0
Version 22300779
page 22 / 27
7.
Maintenance
Follow all the instructions given in this manual, in particular the instructions in the Safety Section.
This machine must be maintained by qualified personnel in compliance with the warnings on the machine and in
compliance with the user manual.
Keep hands, hair, loose clothing and/or jewelry, etc., clear of moving parts of the machine. Wear suitable
garments without loose parts. Wear suitable work shoes.
Do not remove any connections or guards while the machine is turned on. The machine may be used only when
all protective devices and safeguards are correctly fitted and ready for use.
Always pull the plug from the socket before carrying out maintenance work. Some items of personal protective
equipment must be worn when carrying out maintenance work (see subsection 2.3).
Warn the operating personnel that maintenance work is going to be carried out before beginning the work.
Interrupt the power supply, when possible, before inspecting or carrying out maintenance on the machine: turn
the power switch to off, lock the power switch so that it cannot be turned to on and unplug the power cable from
the plug box. When the power supply needs to remain connected to carry out specific work on the machine then
call in an extra person who can operate the emergency stop switch.
7.1.
Maintenance tools and equipment
A set of tools supplied with the machine comprises:
A. Hex key 4 mm
B. Hatch key
C.
Open end wrench, 24-27 mm
D.
Open end wrench, 17-19mm
E.
Open end wrench, 10-13mm
7.2.
Preventive maintenance
The following maintenance instructions are based on normal use. The maintenance frequency should be increased
for intensive use or use in extreme conditions.
Item
1x per... Notes
Machine
Day
Blow clean with compressed air at the end of each day to avoid problems
with the pot track jamming, etc. Soil residues often remain on/in the pot
track, drill, drill drive and elevator.
Soil bin
Day
Empty. See the “Emptying soil bin” subsection.
Elevator and belts
Day
Check tension. See the “Assembly, installation and commissioning” Section.
Elevator buckets
Day
Clean. See the “Cleaning elevator buckets” subsection.
Materials in the machine Day
Remove any pots or other materials than have fallen into the machine before
it is turned on again.
Drill unit
40 hours
Lubricate drill unit, see “Lubricating drill unit” subsection.
Grease fittings
6
months
Grease the grease fittings on the elevator flange bearing (2x) and pot track
drive shaft (3x).
Gearbox
6
months
Check oil level (3/4 full is OK). Add HTx 320 oil if necessary. When you doubt
whether the oil in the gearbox is HTx 320, then drain the gearbox and fill with
HTx 320 oil.
Oil seal
6
months Check for leaks.
Safety components
Week
Test the safety circuit. See the “Testing safety circuit” subsection.
Icons
Week
Check legibility and replace if necessary.
Electrical system
Year
Check for damage.
Electric motors
Year
Remove dust.