Jasic VIPERMIG 180i Скачать руководство пользователя

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Installation set up of the Spool Gun for

Vipermig 180i

(1)

Select Spool Gun using the Standard/Spool Gun selector switch.

(Lift machine side panel cover)

(2)

Connect the Spool Gun to the Euro MIG torch connection socket on the front panel, and tighten it.

Connect the Spool Gun control cable to the receptacle and tighten it.

IMPORTANT :

When connecting the torch be sure to tighten the connection. A loose connection can

result in the connector arcing and damaging the machine and gun connector.

This damage is not covered under warranty.

(3)

Insert the earth cable plug into the Negative socket on the front of the machine and tighten it.

(4)

Connect weld power lead to Positive

socket

(Dongle)

(5)

Connect Gas Line to Gas Regulator and connect the gas regulator to the Gas Cylinder.

(6)

Turn the power source on and select the MIG function with the MIG/

ARC

selector switch.

(7)

Take the Spool Gun and push the Cover Release Button to unlock the wire feed / spool cover.

(8)

Place the Wire Spool onto the Spool Holder - Note: the spool retaining nut is Left Hand thread.

Hold

and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling.

(1) Set Standard/Spoolgun

selector switch inside door

to Spoolgun

IMPORTANT :

When connecting the torch

be sure to tighten the connection.

(5)

Connect the gas line to the regulator

and connect to the gas cylinder

(6)

Set MIG/

ARC

selector

switch to MIG

(6)

Connect Spool Gun to Euro connection

Connect

the Spool Gun control cable to the receptacle

(3) Connect earth lead

ATIVE

Outlet

(4) Connect

Dongle to

POSITIVE

(8) Place a spool of wire onto the Spool

holder. Note: the spool retaining nut is Left

Hand thread, turn it clockwise to undo it

(7) Push the cover release button to

unlock the wire feed /spool cover

(1) Set Standard/Spoolgun

selector switch inside door to Spoolgun

WARNING:

Disconnect the Electrode Holder cable from the machine before using MIG function. If cable is not disconnected welding

voltage is present and can cause arcing or flash.

WARNING:

Ensure that an approved welding helmet, protective clothing and gloves are use for all welding operations

Содержание VIPERMIG 180i

Страница 1: ...180i...

Страница 2: ...s the latest developments in Inverter technology put together by our pro fessional team of highly skilled engineers The expertise gained from our long involvement with inverter technology has proven t...

Страница 3: ...for MIG Welding with Gas Wire Feed Drive Roller Selection Wire Installation Set up Guide Installation Operation for MIG Welding with No Gas Installation Guide for Mig Torch Liner Installation MIG Tor...

Страница 4: ...9 433in min Welding wire diameter 0 025 0 03 0 035 0 039 in Input 115V X 60 100 Rated input current ARC I1 ft 15A 12 60A 46A l max 20A Output 10A 20 4V 60A 22 4V U2 22 4V 22V Input 115V X 50 60 100 Ra...

Страница 5: ...ct input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over you...

Страница 6: ...ecause gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical dama...

Страница 7: ...rking to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches safe level 2 3 Over Voltage Supply Regarding the power supply vol...

Страница 8: ...C 7 Output terminal 8 Euro MigTorch Connector MIG MAG 9 Output terminal 10 Spool gun connection BACK PANEL LAYOUT 10 Power switch 11 Gas Inlet 12 Fans 13 Input power cable 14 Data Plate INTERNAL PANEL...

Страница 9: ...tput socket 3 Set the welding current relevant to the electrode type and size being used as recommended by the electrode manufacturer 3 Set the welding current using the amperage control dial 6 Hold t...

Страница 10: ...s the arc into the molten pool and becomes the deposited weld metal The deposit is covered and protected by a slag which comes from the electrode coating The arc and the immediate area are enveloped b...

Страница 11: ...welding in down hand fillet horizontal or overhead the angle of the electrode is generally between 5 and 15 degrees towards the direction of travel When vertical up welding the angle of the electrode...

Страница 12: ...Ensure that your spool gun selector is on Standard __ _ 3 Put Power lead Dongle in the Positive connection...

Страница 13: ...16 Set the welding parameters using the wire feed and voltage control knobs 17 Using the Burn Back control set the amount of wire to burn back after you release the torch trigger This prevents the wi...

Страница 14: ...ssure roller to avoid deforming the shape of the wire too much tension will push the wire out of shape and cause it to catch in the contact tip Flux Core Gasless Wire these wires are made up of a thin...

Страница 15: ...ocking nut and screw to hold the new position NOTE MIG 180 is not geared 2 Note the tension sp Ing adjuster and spool locating pin SJ Feed the wire through the drive roller and into the outlet guide t...

Страница 16: ...aining nut is Left Hand thread Snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling Feed the wire into the wire feeder inlet guide tube through to the drive roller 1 Set...

Страница 17: ...lding parameters using the wire feed and voltage control knobs 16 Using the Burn Back control set the amount of wire to burn back after you release the torch trigger This prevents the wire becoming st...

Страница 18: ...2 way 7 Leaving the torch straight snip the liner approximately 3 32 past the end of the torch neck 8 Place the tip holder over the end of the liner and screw into the torch neck nipping it up tight 9...

Страница 19: ...torch end 7 Fit the liner retaining nut together with the liner o ring 8 Push the liner firmly into the torch lead and tighten the liner retaining nut 9 Cut the liner flush with the end of liner reta...

Страница 20: ...size to match the diameter of the wire being used 15 Fit the remaining front end parts to the torch neck ready for welding 1O Connect the torch to the machine tighten and secure the torch euro connec...

Страница 21: ...8 Place the Wire Spool onto the Spool Holder Note the spool retaining nut is Left Hand thread Hold and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 1 Set Standa...

Страница 22: ...and close the wire spool cover 16 Carefully open the gas cylinder valve and set the flow rate to between 20 25cfh 17 Set the welding parameters using the wire feed and voltage control knobs 9 Carefull...

Страница 23: ...as distinct properties andcorresponding advantages and limitations To perform MIGwelding the basicnecessary equipment is a weldinggun a wire feed unit a welding power supply an electrode wire andashie...

Страница 24: ...ween the wire and the base metal because there is no space between the wire and the base metal there is no arc and current flows through the wire The pinch causes the forming droplet to separate and f...

Страница 25: ...ld joint Push technique directs the heat away from the weld puddle allowing faster travel speeds providing a flatter weld profile with light penetration useful for welding thin materials The welds are...

Страница 26: ...pe prevents undercut uneven penetration poor gas shield and poor quality finished weld Correct angle Not enough angle Too much angle good level of control over the weld pool even flat weld less contro...

Страница 27: ...d resulting in a weld deposit of poor quality cold lap lack of fusion lack of joint penetration porosity large wide bead Too Slow Travel Speed Correct Travel Speed The correct travel speed keeps the a...

Страница 28: ...otecting the welding zone from the atmosphere Too low flow will give inadequate coverage and result in weld defects and unstable arc conditions Too high flow can cause air to be drawn into the gas col...

Страница 29: ...ICAL NOZZLE 1 2 X 2 2 15 023 CONTACT TIP 0 023 X5 15 030 CONTACT TIP 0 030 X5 15 035 CONTACT TIP 0 035 X5 15 040 CONTACT TIP 0 040 X5 3 15 NS NOZZLE SPRING X2 4 15 TA TIP ADAPTOR X2 5 A5 SN50 SWAN NEC...

Страница 30: ...ODE PRW32 Insulator QTY x 2 0680474943999 TWC2 Torch Nozzle Part Number Description QTY EAN CODE PRW22 50 Nozzle Adjustable 13mm 33 67 QTY x2 0680474943951 PRW22 62 Nozzle Adjustable 16mm 5 8 QTY x2 0...

Страница 31: ...stubbing during welding Possible Reason Suggested Remedy Holding the torch too far away Bring the torch closer to the work and maintain stick out of 3 16 3 8 Welding voltage set too low Increase the...

Страница 32: ...ed the most com mon causes of bad feeding Try to clear the liner by blowing out with compressed air as a temporary cure it is recommended to replace the liner Wrong size liner Install the correct size...

Страница 33: ...larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material...

Страница 34: ...ator and line for an extended time period In this situation it is recommended to open the cylinder valve set the flow rate to 8 10 l min close the cylinder valve and check after a minimum of 15 minute...

Страница 35: ...anufacturer for details Clause 3 This only Covers Manufactures defaults on all accessories for the first three months after date of purchase It does not cover operator abuse or mistreatment of the tor...

Страница 36: ...VIPERMIGTM JASIC Technologies Americ a Inc 25503 74th Ave S Kent Washington 98032 Ph 253 859 6277 253 859 6278 Fax 253 859 6286 e mail sales razorweld com...

Страница 37: ...180i...

Страница 38: ...__ _ 3...

Страница 39: ...e Wire Spool onto the Spool Holder Note the spool retaining nut is Left Hand thread Hold and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 1 Set Standard Spoolgun...

Страница 40: ...the wire spool cover Carefully open the gas cylinder valve and set the flow rate to between 2 5cfh Set the welding parameters using the wire feed and voltage control knobs 9 Carefully feed the wire t...

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