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5

SAFETY

Welding and cutting equipment can be dangerous to both the operator and people in or near the surrounding 
working area, if the equipment is not correctly operated.  Equipment must only be used under the strict and com-
prehensive observance of all relevant safety regulations.  
Read and understand this instruction manual carefully before the installation and operation of this equipment.

• Do not switch the function modes while the machine is operating. Switching of the function modes during

welding can damage the machine. Damage caused in this manner will not be covered under warranty.

• Disconnect the electrode-holder cable from the machine before switching on the machine, to avoid arcing

should the electrode be in contact with the work piece.

• Operators should be trained and or qualified.

Electric shock: It can kill.  Touching live electrical parts can cause fatal shocks or severe burns.  The 

electrode and work circuit is electrically live whenever the output is on. The input 

power circuit and internal machine circuits are also live when power is on. In Mig/Mag welding, the 

wire, drive rollers, wire feed housing, and all metal parts touching the welding wire are  

electrically live. Incorrectly installed or improperly grounded equipment is dangerous.

 

• Connect the primary input cable according to Australian and  New Zealand standards and regulations.
• Avoid all contact with live electrical parts of the welding circuit, electrodes and wires with bare hands.

The operator must wear dry welding gloves while he/she performs the welding task.

• The operator should keep the work piece insulated from himself/herself.
• Keep cords dry, free of oil and grease, and protected from hot metal and sparks.
 • Frequently inspect input power cable for wear and tear, replace the cable immediately if damaged,

bare wiring is dangerous and can kill.

• Do not use damaged, under sized, or badly joined cables.
• Do not drape cables over your body.

• We recommend (RCD) safety switch is used with this equipment to detect any leakage of current to earth.

Fumes and gases are dangerous. Smoke and gas generated whilst welding or cutting can be harm-
ful to people’s health. Welding produces fumes and gases. Breathing these fumes and gases can be 
hazardous to your health.  

  

• Do not breathe the smoke and gas generated whilst welding or cutting, keep your head out of the fumes
• Keep the working area well ventilated, use fume extraction or ventilation to remove welding fumes and

gases.

 • In confined or heavy fume environments always wear an approved air-supplied respirator.

Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the

breathing air is safe.

 • Do not weld in locations near de-greasing, cleaning, or spraying operations. The heat and rays of the arc

can react with vapours to form highly toxic and irritating gases.

 • Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off toxic

fumes when welded. Do not weld these materials unless the area is very well ventilated, and or wearing
an air supplied respirator.

Arc rays: harmful to people’s eyes and skin. Arc rays from the welding process produce intense visible 
and invisible ultraviolet and infrared rays that can burn eyes and skin. 

• Always wear a welding helmet with correct shade of filter lens and suitable protective clothing including

welding gloves whilst the welding operation is performed.

• Measures should be taken to protect people in or near the surrounding working area.   Use protective

screens or barriers to protect others from flash,glare and sparks; warn others not to watch the arc.

Machine Operating Safety 

Содержание VIPERMIG 180i

Страница 1: ...180i...

Страница 2: ...s the latest developments in Inverter technology put together by our pro fessional team of highly skilled engineers The expertise gained from our long involvement with inverter technology has proven t...

Страница 3: ...for MIG Welding with Gas Wire Feed Drive Roller Selection Wire Installation Set up Guide Installation Operation for MIG Welding with No Gas Installation Guide for Mig Torch Liner Installation MIG Tor...

Страница 4: ...9 433in min Welding wire diameter 0 025 0 03 0 035 0 039 in Input 115V X 60 100 Rated input current ARC I1 ft 15A 12 60A 46A l max 20A Output 10A 20 4V 60A 22 4V U2 22 4V 22V Input 115V X 50 60 100 Ra...

Страница 5: ...ct input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over you...

Страница 6: ...ecause gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical dama...

Страница 7: ...rking to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches safe level 2 3 Over Voltage Supply Regarding the power supply vol...

Страница 8: ...C 7 Output terminal 8 Euro MigTorch Connector MIG MAG 9 Output terminal 10 Spool gun connection BACK PANEL LAYOUT 10 Power switch 11 Gas Inlet 12 Fans 13 Input power cable 14 Data Plate INTERNAL PANEL...

Страница 9: ...tput socket 3 Set the welding current relevant to the electrode type and size being used as recommended by the electrode manufacturer 3 Set the welding current using the amperage control dial 6 Hold t...

Страница 10: ...s the arc into the molten pool and becomes the deposited weld metal The deposit is covered and protected by a slag which comes from the electrode coating The arc and the immediate area are enveloped b...

Страница 11: ...welding in down hand fillet horizontal or overhead the angle of the electrode is generally between 5 and 15 degrees towards the direction of travel When vertical up welding the angle of the electrode...

Страница 12: ...Ensure that your spool gun selector is on Standard __ _ 3 Put Power lead Dongle in the Positive connection...

Страница 13: ...16 Set the welding parameters using the wire feed and voltage control knobs 17 Using the Burn Back control set the amount of wire to burn back after you release the torch trigger This prevents the wi...

Страница 14: ...ssure roller to avoid deforming the shape of the wire too much tension will push the wire out of shape and cause it to catch in the contact tip Flux Core Gasless Wire these wires are made up of a thin...

Страница 15: ...ocking nut and screw to hold the new position NOTE MIG 180 is not geared 2 Note the tension sp Ing adjuster and spool locating pin SJ Feed the wire through the drive roller and into the outlet guide t...

Страница 16: ...aining nut is Left Hand thread Snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling Feed the wire into the wire feeder inlet guide tube through to the drive roller 1 Set...

Страница 17: ...lding parameters using the wire feed and voltage control knobs 16 Using the Burn Back control set the amount of wire to burn back after you release the torch trigger This prevents the wire becoming st...

Страница 18: ...2 way 7 Leaving the torch straight snip the liner approximately 3 32 past the end of the torch neck 8 Place the tip holder over the end of the liner and screw into the torch neck nipping it up tight 9...

Страница 19: ...torch end 7 Fit the liner retaining nut together with the liner o ring 8 Push the liner firmly into the torch lead and tighten the liner retaining nut 9 Cut the liner flush with the end of liner reta...

Страница 20: ...size to match the diameter of the wire being used 15 Fit the remaining front end parts to the torch neck ready for welding 1O Connect the torch to the machine tighten and secure the torch euro connec...

Страница 21: ...8 Place the Wire Spool onto the Spool Holder Note the spool retaining nut is Left Hand thread Hold and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 1 Set Standa...

Страница 22: ...and close the wire spool cover 16 Carefully open the gas cylinder valve and set the flow rate to between 20 25cfh 17 Set the welding parameters using the wire feed and voltage control knobs 9 Carefull...

Страница 23: ...as distinct properties andcorresponding advantages and limitations To perform MIGwelding the basicnecessary equipment is a weldinggun a wire feed unit a welding power supply an electrode wire andashie...

Страница 24: ...ween the wire and the base metal because there is no space between the wire and the base metal there is no arc and current flows through the wire The pinch causes the forming droplet to separate and f...

Страница 25: ...ld joint Push technique directs the heat away from the weld puddle allowing faster travel speeds providing a flatter weld profile with light penetration useful for welding thin materials The welds are...

Страница 26: ...pe prevents undercut uneven penetration poor gas shield and poor quality finished weld Correct angle Not enough angle Too much angle good level of control over the weld pool even flat weld less contro...

Страница 27: ...d resulting in a weld deposit of poor quality cold lap lack of fusion lack of joint penetration porosity large wide bead Too Slow Travel Speed Correct Travel Speed The correct travel speed keeps the a...

Страница 28: ...otecting the welding zone from the atmosphere Too low flow will give inadequate coverage and result in weld defects and unstable arc conditions Too high flow can cause air to be drawn into the gas col...

Страница 29: ...ICAL NOZZLE 1 2 X 2 2 15 023 CONTACT TIP 0 023 X5 15 030 CONTACT TIP 0 030 X5 15 035 CONTACT TIP 0 035 X5 15 040 CONTACT TIP 0 040 X5 3 15 NS NOZZLE SPRING X2 4 15 TA TIP ADAPTOR X2 5 A5 SN50 SWAN NEC...

Страница 30: ...ODE PRW32 Insulator QTY x 2 0680474943999 TWC2 Torch Nozzle Part Number Description QTY EAN CODE PRW22 50 Nozzle Adjustable 13mm 33 67 QTY x2 0680474943951 PRW22 62 Nozzle Adjustable 16mm 5 8 QTY x2 0...

Страница 31: ...stubbing during welding Possible Reason Suggested Remedy Holding the torch too far away Bring the torch closer to the work and maintain stick out of 3 16 3 8 Welding voltage set too low Increase the...

Страница 32: ...ed the most com mon causes of bad feeding Try to clear the liner by blowing out with compressed air as a temporary cure it is recommended to replace the liner Wrong size liner Install the correct size...

Страница 33: ...larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material...

Страница 34: ...ator and line for an extended time period In this situation it is recommended to open the cylinder valve set the flow rate to 8 10 l min close the cylinder valve and check after a minimum of 15 minute...

Страница 35: ...anufacturer for details Clause 3 This only Covers Manufactures defaults on all accessories for the first three months after date of purchase It does not cover operator abuse or mistreatment of the tor...

Страница 36: ...VIPERMIGTM JASIC Technologies Americ a Inc 25503 74th Ave S Kent Washington 98032 Ph 253 859 6277 253 859 6278 Fax 253 859 6286 e mail sales razorweld com...

Страница 37: ...180i...

Страница 38: ...__ _ 3...

Страница 39: ...e Wire Spool onto the Spool Holder Note the spool retaining nut is Left Hand thread Hold and snip the wire from the spool being sure to hold the wire to prevent rapid uncoiling 1 Set Standard Spoolgun...

Страница 40: ...the wire spool cover Carefully open the gas cylinder valve and set the flow rate to between 2 5cfh Set the welding parameters using the wire feed and voltage control knobs 9 Carefully feed the wire t...

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