Maintenance Manual for J2 Sedan
Mechanical Part of Engine
104
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Be careful not to splash engine coolant onto the drive belt.
1) Discharge engine coolant
①
Dismount the deflector on right side of engine.
②
Open the water drain plug at the bottom of radiator, and then open the radiator cover.
③
If necessary, remove coolant reservoir to discharge coolant and clean the reservoir before
reinstallation.
④
Check the discharged engine coolant for rust or other impurities or discoloration.
■
If it is polluted, please wash the engine cooling system. Refer to “Wash Cooling System”.
2) Refill coolant
①
Install removed coolant reservoir and water drain plug of radiator.
Attention:
■
Be sure to clean the water drain plug and install with new O-ring.
②
Make sure all the hose clamps have been tightened firmly.
③
Dismount the air filter upper cover and air intake hose. Please refer to “Air Filter Assembly”.
④
Disconect the outlet pipe of warm water pipe. Please lift the hose as high as possible.
⑤
Fill coolant into radiator and reservior until specified level is achieved. The coolant should be filled
slowly allowing air in system can be bleed gradually.
Attention:
■
The original engine coolant provided by JAC must be used. Please refer to “Recommended Oil
and Lubricant”.
■
Disconnect when engine coolant overflows from warm water pipe, and then reconnect and
continue to fill engine coolant.
⑥
Install air filter upper cover and air intake hose. Please refer to “Air Filter Assembly”.
⑦
Install radiator cap.
⑧
Warm up engine until the thermostat is turned on.
Touch the lower water pipe of radiator to detect whether there is any warm water flows out, so as to
verify that the thermostat has been turned on.
Attention:
■
Check the engine water temperature indicator to avoid overheating of engine.
⑨
Stop engine to lower the engine temperature.
■
Cooling time can be reduced by using fan.
■
Fill coolant in radiator through the filler if necessary.