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Jabiru Aircraft
Pty Ltd
Instruction & Maintenance Manual
Jabiru 2200 Aircraft Engine
Hydraulic Valve Lifter Models
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REVISION
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Dated : June 2010
Issued By: DPS
Page: 39 of 116
L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
No.
Operation
Tools Required
15 Remove Tacho Lead
-
16 Remove Left and Right Ignition Coil Leads
-
17 Remove Muffler Assy
3/16" Ball End Allen Key
18 Undo Engine Mount Bolts
7/16" Tube Socket
7/16" Spanner
19 Remove Engine from Engine Mount Frame
-
7.4
ENGINE DISASSEMBLY
No.
Operation
Tools Required
1 Mount Engine on an engine stand in vertical
position
As required for stand
2 Remove Spark Plugs
Spark Plug Socket
3 Remove Oil Pressure Sensor
17mm Spanner
4 Remove Oil Filter
Oil filter tool
5 Oil Pressure Valve may be removed by
removing snap ring (1)
Snap Ring Pliers
6 Extract Valve Seat (1), Valve (1), Spring (1)
-
7 Remove Oil Pump Assembly (Housing, Rotor,
Stator & Backing Plate)
1/4" Allen Key
8 Remove 4 capscrews in front oil seal carrier
and break seal on crankcase
1/4" Allen Key
9 Remove Fuel Line and Carburettor
Flat-bladed screwdriver
10 Remove Fuel Pump, Gasket and Push Rod
1/4" Allen Key
11 Remove Distributor Cap Clamps, Caps and
Rotors
5/32" Allen Key
12 Remove Starter Motor
3/16" Allen Key
13 Remove Alternator Mount
7/16" Socket
5/16 Ring O/End spanner
14 Remove Ignition Coils from Alternator Mount
3/16" Allen Key