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Jabiru Aircraft
Pty Ltd
Instruction & Maintenance Manual
Jabiru 2200 Aircraft Engine
Hydraulic Valve Lifter Models
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REVISION
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Dated : June 2010
Issued By: DPS
Page: 40 of 116
L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
No.
Operation
Tools Required
15 Remove Flywheel
1/4" Allen Key
16 Remove Gearbox Cover
3/16" Allen Key
17 Remove Engine Mount Plate
1/4" & 3/16" Allen Key
18 Remove Crankshaft Timing Gear
-
19 Remove Lower Induction Pipes
Screwdriver
20 Remove Sump
Note
- there are screws holding the sump to the
engine backing plate which are only visible with
the gearbox removed
3/16" Allen Key
21 Remove Exhaust and Induction Pipes
3/16" Allen Key
22 Remove Tappet Covers
3/16" Allen Key
23 Remove rockers and Push Rods
3/16" Allen Key
24 Remove Cylinder Head
1/4" Allen Key
1/2" Socket
25 Remove Push Rod Tubes
-
26 Remove Cylinder
7/16" Crowsfoot
Removal of Piston
27 Remove 1 Wrist Pin Circlip
Sharp Screwdriver
28 Remove Wrist Pin (keep pin matched with its
piston)
-
29 Remove Piston Rings (keep rings matched with
its piston)
-
30 Repeat Operations 27-30 on other pistons if
required
-
Crankcase Disassembly
31 Remove main Stud Nuts on Front 2 studs
7/16" Socket
32 Double check that every bolt is removed and
sump, gear case engine mount plate, oil pump
and Front Oil Seal Carrier is removed
-